How can I detect rotary motion in CNC machines using a standard method?

AI Thread Summary
Detecting rotary motion in CNC machines can be achieved using a proximity sensor to monitor motor shaft pulses, but converting these pulses into a continuous signal remains a challenge. A standard method is sought to ensure compatibility across various CNC machines, as relying on specific control signals can be inconsistent. One suggested solution is the use of a centrifugal switch, which may provide a reliable means of detecting motor operation. The discussion emphasizes the need for a mechanical arrangement that can trigger a limit switch when the motor is running. Overall, the focus is on finding a universal solution for motion detection in diverse CNC systems.
vbdev
Messages
3
Reaction score
0
Hello everybody,

I am basically in computer & electronics field. In one of my project, I want to get the status of the motor of cnc machines (to detect whether it is running or not). Speed is not important. Presently I am using proximity sensor near the motor shaft. I get pulses when motor is running. Then I have to convert these pulses to a continuous signal.

I am looking for some simple mechanical arrangement to detect linear or rotary motion. So that a limit switch will operate when motor is running.

Thanks.
 
Engineering news on Phys.org
There must be something controlling the motor which at some stage in the controller tells the motor to run can you piggyback onto that signal.
 
Thanks Jobrag. Yes, such signal is available on some machines. But as my product is used with different types of CNC machines, every time I have to find such signal which is difficult.

Thats why I have decided to use a standard method which will work for any machine. I got one tip to use centrifugal switch, I will see whether it is possible or not.
 
Thanks Jobrag. Yes, such signal is available on some machines. But as my product is used with different types of CNC machines, every time I have to find such signal which is difficult.

Thats why I have decided to use a standard method which will work for any machine. I got one tip to use centrifugal switch, I will see whether it is possible or not.
 
Posted June 2024 - 15 years after starting this class. I have learned a whole lot. To get to the short course on making your stock car, late model, hobby stock E-mod handle, look at the index below. Read all posts on Roll Center, Jacking effect and Why does car drive straight to the wall when I gas it? Also read You really have two race cars. This will cover 90% of problems you have. Simply put, the car pushes going in and is loose coming out. You do not have enuff downforce on the right...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...
I'm trying to decide what size and type of galvanized steel I need for 2 cantilever extensions. The cantilever is 5 ft. The space between the two cantilever arms is a 17 ft Gap the center 7 ft of the 17 ft Gap we'll need to Bear approximately 17,000 lb spread evenly from the front of the cantilever to the back of the cantilever over 5 ft. I will put support beams across these cantilever arms to support the load evenly
Back
Top