How to advoid water condensation in compressed air piping

In summary, the conversation discusses a problem with a compressed air system in a factory where the clean rooms are maintained at a temperature of 23°C while the outside temperature is 32°C. The issue is that water is appearing in the clean rooms even though there is no water in the compressed air supply points outside. The reason for this is likely due to the humidity in the air, causing the dew point to be between 32 and 23. The solution is to either decrease the humidity or increase the temperature to avoid condensation in the pipes. It is recommended to add a compressed air dryer after the air compressor to prevent this issue.
  • #1
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Hello all,
I'm having problems with my compressed air system. In the factory have some clean rooms with temperature are maintained around 23°C. The outside of clean rooms are normal condition (around 32°C). When i checked some air supply points outside. There were no water in compressed air. But water appreared in cleam rooms.
Does anyone know what is reason and how to advoid it?

Thanks in advance
 
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  • #2
Sounds like the humidity in your air is such that the dew point is somewhere between 32 and 23. You need to either decrease the dew point by dehumidifying the air or increase the temperature so that it is above the dew point.

Probably the 23 temperature is required for whatever process is done in the clean room. So you would need to dehumidify the air.
 
  • #3
All air has water in it. The dew point is a measure of the amount of water in the air. When air is compressed, the dew point is increased. When the dew point is higher than the pipe temperature, the excess water condenses to form liquid water in the pipes.

The solution is to add a compressed air dryer (search the term) immediately after the air compressor. This is one particularly good link: https://www.atlascopco.com/en-us/compressors/wiki/compressed-air-articles/choosing-a-dryer. I see that Harbor Freight sells an air dryer.

Home shop users can get away with a simple air filter near the end of the line, but compressed air systems should have an air dryer.
 
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1. Why is water condensation a problem in compressed air piping?

Water condensation in compressed air piping can cause a range of issues, such as corrosion, reduced efficiency, and increased maintenance costs. Additionally, if the compressed air is used for sensitive applications, the presence of water can also damage equipment and compromise the quality of the final product.

2. What factors contribute to water condensation in compressed air piping?

Water condensation in compressed air piping is mainly caused by the cooling and compression of air. As the temperature of compressed air drops, its ability to hold water vapor decreases, leading to the formation of condensation. Other factors that can contribute to water condensation include high humidity levels, poor ventilation, and long periods of compressor downtime.

3. How can I prevent water condensation in compressed air piping?

There are several ways to prevent water condensation in compressed air piping. Firstly, you can install a refrigerated air dryer or desiccant dryer to remove moisture from the compressed air. Additionally, regularly draining the air compressor and installing moisture separators can also help to prevent condensation. It is also essential to insulate the compressed air piping to minimize temperature changes that can lead to condensation.

4. Can I use an air compressor without worrying about water condensation?

No, it is not recommended to use an air compressor without addressing the issue of water condensation. Even if you do not notice any immediate problems, the presence of water in compressed air can lead to costly repairs and damage to equipment over time. It is essential to take preventive measures to avoid water condensation in compressed air piping.

5. How often should I drain my compressed air system to prevent water condensation?

The frequency of draining compressed air systems depends on factors such as humidity levels, compressor usage, and the type of dryer being used. It is recommended to drain the air compressor and moisture separators at least once a day or more frequently if needed. Regular maintenance and monitoring of the compressed air system can help determine the optimal draining frequency.

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