How to increase the stiffness of a simple structure

AI Thread Summary
To increase the stiffness of a tool designed for component positioning, considerations include the material choice, with suggestions to use tubes instead of sheet metal for better rigidity. The tool consists of a main frame connected with nuts and bolts and features teeth-like structures for attachment. The primary stiffness requirement is in the direction indicated by an arrow, with a positional tolerance of ±5mm along a rail. There are no limitations on manufacturing techniques, and the budget is capped at 50 euros. Clarification on load distribution and vertical support is necessary to address potential twisting and deflection issues in the design.
omarmorocci
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Hello everybody,

I am currently working on desinging a tool, and I would like to get your advice on how to increase it's stiffness.
upload_2017-5-29_16-53-46.png


The tool will be used for correct positioning of a component.
It consists of 2 parts :
upload_2017-5-29_16-54-47.png

And
upload_2017-5-29_16-55-4.png
 
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Need some more information . What is the component being held and how is the holding tool supported ?
 
Way too little information. In which plane does it need to be stiffer? Any limitations on materials? Manufacturing techniques? Cost?

Simple answer might be to make it out of tubes rather than sheet.
 
Nidum said:
Need some more information . What is the component being held and how is the holding tool supported ?
Part one is connection the main frame via nuts and bolts
Part two has 4 teeth like structures that hangs onto the main frame

CWatters said:
Way too little information. In which plane does it need to be stiffer? Any limitations on materials? Manufacturing techniques? Cost?

Simple answer might be to make it out of tubes rather than sheet.
Direction.png

The only important direction is the one shown via the arrow.
Material is either sheet metal or aluminium.
no limitation on manufacturing techniques
Cost should be under 50 euros
 
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.
 
CWatters said:
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.
I will post a complete picture tomorrow to show exactly how everything's connected
 
CWatters said:
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.

This is how the tool is connectec to the rail.
There is no load on it. The only requirement is that it's position along the rail should not exceed +- 5mm
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How is the end of the fixture with the tested part vertically supported and what is the weight load on the fixture from the tested part?

If there is any friction force in the direction you indicate then there is no provision in the fixture to prevent the fixture from twisting the vertical attachment arm of the fixture and deflecting the arm in the direction of the load you indicate.
 
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