How to make hard metal toolkit handle from Polyethylene tube

In summary, the conversation discusses ways to create a handle for a hard metal tool using high density Polyethylene (HDPE) material. One option is to use a solid black HDPE rod and drill a pilot hole for the handle end of the tool. Another option is to use a two-part resin as filler or to split a tube length-wise and use wedges as packing. A third option is to melt HDPE chips in a closed metal container and pour it into a mold for the handle. The length and diameter of the HDPE pipe and the length of the handle are also mentioned.
  • #1

abdulbadii

43
1
TL;DR Summary
Making toolkit handle from high density Polyethylene
How do we make hard metal toolkit handle from high density Polyethylene tube/pipe inside which the tool near end is united, glued by some material (black as seen for now, try to give pic. later on)
 
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  • #2
Get solid black HDPE rod. Drill a pilot hole in the end of the rod for the handle end of the hard metal tool.
Heat the handle end of the hard steel tool sufficiently to press it into the pilot hole in the HDPE.
The hot metal will melt the HDPE which will conform to the tool, stick and then shrink on.
 
  • #3
Thanks... but sorry I've to suspend it moment as only way here & now is the hollow HDPE
 
  • #4
abdulbadii said:
Thanks... but sorry I've to suspend it moment as only way here & now is the hollow HDPE
Sorry, could you please try that translation again? So far I'm not able to parse what you just said. Thanks.
 
  • #5
Sorry, still not clear. Can you maybe reply in your native language, and I'll try to translate and interpret it? Thanks.
 
  • #6
as said the way here & now is the hollow HDPE

P_20210910_081800.jpg
P_20210910_081800.jpg
 
  • #7
What is ID & OD of HDPE pipe, what is length of handle?

Here are three more ways.
1. Use a two part resin as a filler. Maybe polyurethane or whatever is used nearby.
2. Split some tube length-ways in a bandsaw to make packing to fit in the handle. At the same time cut some long thin tapered wedges. Hammer the wedges into the tube as packing around the metal. Secure the wedges by melting the ends together at the ends of the pipe.
3. Cut up HDPE tube into chips, then melt it in a closed metal container, (to keep out air).
Pour the melt into an HDPE tube handle or a mold, then wait for it to cool.
 

1. How does polyethylene tube compare to other materials for making a hard metal toolkit handle?

Polyethylene is a popular choice for making hard metal toolkit handles due to its strong and durable nature. It is also lightweight and resistant to corrosion, making it a practical option for tool handles.

2. What is the process for making a hard metal toolkit handle from polyethylene tube?

The first step is to select a high-density polyethylene (HDPE) tube with a diameter and thickness suitable for the desired handle size. The tube is then cut to the desired length and heated to soften it. A metal rod or bar is inserted into the tube to provide structure and support. The handle is then molded and cooled to form a solid and sturdy grip.

3. Can a hard metal toolkit handle made from polyethylene tube withstand heavy use?

Yes, polyethylene is a strong and durable material, making it suitable for use in tool handles. However, the thickness and quality of the tube used will also impact its strength and ability to withstand heavy use. It is important to choose a high-quality polyethylene tube and ensure proper installation for the best results.

4. Are there any disadvantages to using polyethylene tube for a hard metal toolkit handle?

One potential disadvantage is that polyethylene is not as heat-resistant as other materials, such as metal or wood. This means that it may not be suitable for use with tools that generate high levels of heat. Additionally, polyethylene can be more difficult to shape and mold compared to other materials.

5. Are there any special considerations for maintaining a hard metal toolkit handle made from polyethylene tube?

Polyethylene is a low-maintenance material, but it is important to regularly check the handle for any signs of wear or damage. If the handle becomes cracked or damaged, it should be replaced to ensure the safety and effectiveness of the tool. Additionally, avoid exposing the handle to extreme heat or chemicals, as this can weaken the material over time.

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