Hydraulic or pneumatic for applying loads ranging between 500-1000lb

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SUMMARY

The discussion focuses on the selection between hydraulic and pneumatic systems for a load application device designed to apply forces between 500-1000 pounds in three directions. Users recommend hydraulic systems due to their superior response times compared to pneumatic systems, which can experience pressure drops due to the compressibility of air. The user seeks compact components, including miniature compressors, valves, switches, and linear actuators with rod locks for pneumatic applications.

PREREQUISITES
  • Understanding of hydraulic systems and their components
  • Familiarity with pneumatic systems and their characteristics
  • Knowledge of load application techniques and requirements
  • Experience with miniature actuators and control systems
NEXT STEPS
  • Research hydraulic system design principles and components
  • Explore pneumatic system limitations and performance characteristics
  • Investigate miniature linear actuators suitable for load applications
  • Learn about pressure management in hydraulic and pneumatic systems
USEFUL FOR

Mechanical engineers, design students, and anyone involved in developing load application systems using hydraulic or pneumatic technologies.

koab1mjr
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Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance
 
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koab1mjr said:
Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance

You could technically use either, however, the hydraulic system will have a better response than the air one. Imagine pressuring up with a compressible medium - you'll have a sudden expansion in the cylinder as soon as it moves which will cause the pressure to drop rapidly. With a hydraulic medium this doesn't happen normally.

CS
 

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