Hydraulic or pneumatic for applying loads ranging between 500-1000lb

In summary, the speaker is looking for guidance on using hydraulics or pneumatics for a load application system in their senior design project. They are considering using pressure to drive the system and are looking for advice on the drawbacks of each. They also mention the need for miniature versions of components for a small system. One thought is that a hydraulic system may have a better response than an air one due to the compressible nature of air.
  • #1
koab1mjr
107
0
Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance
 
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  • #2
koab1mjr said:
Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance

You could technically use either, however, the hydraulic system will have a better response than the air one. Imagine pressuring up with a compressible medium - you'll have a sudden expansion in the cylinder as soon as it moves which will cause the pressure to drop rapidly. With a hydraulic medium this doesn't happen normally.

CS
 

1. What is the difference between hydraulic and pneumatic systems?

Hydraulic systems use pressurized liquid, usually oil, to transmit force and perform work. Pneumatic systems use compressed gas, typically air, to achieve the same purpose.

2. Which is better for applying loads between 500-1000lb?

Both hydraulic and pneumatic systems are capable of handling loads in this range. The choice depends on the specific application and the desired speed and precision of the load application.

3. What are some advantages of using hydraulic systems?

Hydraulic systems are known for their high power density, meaning they can generate a lot of force in a relatively small space. They are also more precise and stable, making them better for applications that require accurate and consistent force.

4. Are there any downsides to using pneumatic systems?

Pneumatic systems can be affected by changes in temperature and humidity, which can alter the performance of the system. They also tend to be less precise than hydraulic systems and may require more frequent maintenance.

5. Can hydraulic and pneumatic systems be used together?

Yes, it is possible to combine these two systems in a hybrid setup. This can provide the benefits of both systems, such as the power and precision of hydraulics and the speed and flexibility of pneumatics.

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