Internal stress due to tube bending

In summary, a circular tube with a diameter of 20mm, thickness of 1mm, and length of 500 metres was bent into a radius of 50mm, causing it to enter the plastic stage. The material properties of the steel tube would have changed, and to accurately calculate these changes, a true stress-strain curve for the material is needed. Conducting a simple finite element analysis of the bending and extracting the amount of strain hardening from the results can provide additional information on the nonlinearities of the material.
  • #1
chandran
139
1
i have a circular tube of diameter 20mm,thickness 1mm and length 500 metres

i bend the tube into a radius of 50mm. obviously the tube has entered the plastic stage. But what would have happened to the material properties.

hOW CAN I CALCULATE THE CHANGE IN MATERIAL PROPERTIES. THE MATERIAL
OF THE TUBE IS STEEL
 
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  • #2
Account for the nonlinearities, both types, which were discussed in that other thread. As additional material property information you will need some form of a true stress-strain curve for the tube material in order to accurately compute what is going on in the plastic region. I'd suggest doing a simple FE - analysis of the bending and extracting the amount of strain hardening from the results.
 
  • #3


When a tube undergoes bending, it experiences internal stress due to the deformation of its shape. In your case, the circular tube with a diameter of 20mm and thickness of 1mm being bent into a radius of 50mm, it has entered the plastic stage. This means that the material has undergone permanent deformation and its properties have changed.

The change in material properties depends on the type of steel used for the tube. Steel is a ductile material, meaning it can undergo plastic deformation without breaking. However, the specific type and composition of steel can affect its response to bending and its resulting properties.

To calculate the change in material properties, you can use the stress-strain curve for the specific type of steel used in the tube. This curve shows the relationship between the applied stress and the resulting strain (deformation) of the material. By measuring the strain at the point of bending, you can determine the stress applied to the material. From there, you can use the stress-strain curve to calculate the change in properties such as yield strength, ultimate tensile strength, and modulus of elasticity.

It is important to note that the material properties may also be affected by other factors such as the temperature and rate of bending. Therefore, it is essential to consider these factors when calculating the change in material properties due to tube bending.

In conclusion, the material properties of the steel tube have changed due to the plastic deformation caused by bending. To accurately calculate the change in properties, you can use the stress-strain curve for the specific type of steel used in the tube, taking into account other factors such as temperature and rate of bending.
 

What is internal stress due to tube bending?

Internal stress due to tube bending is the force or tension that is created within a tube when it is bent. This stress is caused by the deformation of the tube's cross-section and can lead to structural changes and potential failure of the tube.

What factors contribute to internal stress during tube bending?

There are several factors that can contribute to internal stress during tube bending, including the material properties of the tube, the bending radius and angle, and the speed and technique of the bending process. Other factors such as temperature and lubrication can also affect the level of internal stress.

How does internal stress affect the performance of a bent tube?

Internal stress can significantly impact the performance of a bent tube. It can cause changes in the tube's shape, dimensions, and mechanical properties, which can lead to cracking, buckling, or failure under load. It is essential to minimize internal stress during tube bending to ensure the structural integrity and functionality of the bent tube.

What methods can be used to reduce internal stress during tube bending?

There are several methods that can be used to reduce internal stress during tube bending, including using a larger bending radius, applying heat to the tube, controlling the speed and force of the bending process, and using lubricants. Additionally, selecting the appropriate material for the tube and optimizing the bending process can also help reduce internal stress.

What are the potential consequences of excessive internal stress in a bent tube?

The consequences of excessive internal stress in a bent tube can range from minor cosmetic issues to catastrophic failure. Cracking, deformation, and reduced load-bearing capacity are common consequences of excessive internal stress. In critical applications, failure due to internal stress can result in safety hazards and significant financial losses.

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