Looking for a material for a project

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A user is seeking a 12" by 12" sheet material, 1/4 inch thick, to create an air-tight seal that is soft yet firm enough to prevent excessive compression. The discussion highlights the differences between closed cell and open cell foam, noting that open cell foam may allow air to pass through. Neoprene is suggested as a suitable option since it is a closed cell material that seals well and is used in scuba suits, although concerns about its compressibility are raised. The possibility of gluing neoprene to polypropylene is discussed, but challenges with adhesion to polypropylene are mentioned. Overall, neoprene is considered a viable choice for the project due to its sealing properties.
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I'm looking for a sheet shaped material, maybe 12" by 12" and 1/4 inch thick, that can be used as a seal to keep air out, so it needs to not allow air to pass through it and it has to be a soft material that can compress, but not compress or bend too much. I was thinking something like foam rubber, but more firm. Can air pass through foam rubber?
Anyone have any ideas?
Thanks.
 
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I think it depends on the foam. There are two kinds, closed cell and open cell. The open cell may be porous.

Could you use two materials glued together? Like a neoprene sheet glued to a stiff plastic?
 
lisab said:
I think it depends on the foam. There are two kinds, closed cell and open cell. The open cell may be porous.

Could you use two materials glued together? Like a neoprene sheet glued to a stiff plastic?

Thanks for the response, and that's a good question. But I don't think so. If I used plastic, I would have to glue it to the polypropylene sheet of plastic that I have and from the research I've done, it seems like it's impossible to glue anything to polypropylene. I may not have to glue the foam rubber to the polypropylene, since just a little pressure on it would make air not be able to escape between the polypropylene and the foam rubber. So I would have to have the rubber in direct contact with the polypropylene.

But do you suggest maybe a thick sheet of neoprene? Is that closed cell?

Thanks.
 
leroyjenkens said:
Thanks for the response, and that's a good question. But I don't think so. If I used plastic, I would have to glue it to the polypropylene sheet of plastic that I have and from the research I've done, it seems like it's impossible to glue anything to polypropylene. I may not have to glue the foam rubber to the polypropylene, since just a little pressure on it would make air not be able to escape between the polypropylene and the foam rubber. So I would have to have the rubber in direct contact with the polypropylene.

But do you suggest maybe a thick sheet of neoprene? Is that closed cell?

Thanks.

Yes, neoprene is closed cell - it's what scuba suits are made of. It's a pretty good thermal insulator,btw (not sure if that's important in your application). It's not very stiff, but it would seal well.
 
Do you know anything about how much it compresses? I don't want it to flatten out like normal foam. I'd get a piece that's at least 1/4 of an inch.
 
lead? it's stiff and soft. :)

eh, maybe glue non-foam rubber sheets onto fiberglass?
 
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