Magnetic field through ferrous material and across air gap

AI Thread Summary
The discussion focuses on calculating the strength of a magnetic field across a thick steel cylinder and an air gap for a positioning system using magnets. A closed steel cylinder with a piston and a second cylindrical magnet in a stainless steel cylinder is proposed for measuring the piston’s position. The magnetic field strength is affected by the permeability of materials, with steel redistributing the field and reducing its strength compared to free space. The conversation highlights that only the normal component of the magnetic field is continuous across material boundaries, while tangential components can vary. A suggestion is made to switch from steel to PVC to improve measurement accuracy.
Stugotz99
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I am attempting to determine how strong a magnetic field will be on the other side of a thick material and then across an air gap.

For instance, I have a closed steel cylinder with a steel piston inside it. I plan to affix a permanent magnet to one side of the piston (inside the cylinder). I am looking to use another cylindrical magnet that can slide inside a separate stainless steel cylinder mounted outside and parallel to the first. My goal is to gage the position of the steel piston within the steel cylinder by viewing the position of the second magnet through windows in the SS cylinder. It will be necessary to have a small air gap between the two cylinders for mounting purposes. Hopefully this description makes sense. A hall effect sensor would work great to determine the magnet's position but I need a mechanical analogue thus not requiring any electric signal. Precision is not terribly critical, with relative position being more important.

So, I am attempting to calculate the required strength/size/material of the two magnets based on the thickness of the first steel cylinder and the air gap between the two cylinders.

Thanks!
 
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The magnetic field B (Tesla) is continuous (because div B = 0) across boundaries. If it is perpendicular to a surface, the normal component is the same on both sides. Stainless steels are either magnetic (martensitic, 400 series) or non magnetic (austenitic, 300 series).

Bob S
 
Well, after doing some more research, and ordering some expensive magnets, my research seems to disagree with what is being said.

Do materials not have different degrees of magnetic permeability? Remember, in my case the magnetic field must first pass through a carbon-steel cylinder.

Quick checks with a guass meter show that the magnetic field is being redistributed through the steel cylinder and is no longer as strong as it would be in free space...

This may not work after all...
 
div B = 0 in vacuum right?

The Relative Permeability of steel μ/μ0 = 100

I guess that means steel permits more than vacuum, which should give you a stronger field.
 
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Only the normal component is continuous. The tangential components of B are discontinous for a material interface of two different permeabilities.

As a practical matter, a steel pipe will prevent your sensor from making an accurate position measurement. Switch to PVC and you will be in fine shape.
 
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