Optimal values for power in an induction heater?

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SUMMARY

The discussion focuses on building an induction heater for hobby blacksmithing, emphasizing the need for optimal voltage and current settings. The recommended voltage is between 220V to 230V with a maximum current of 16A from the wall. The optimal frequency for the induction heater is not specified but is suggested to vary based on the size and shape of the metal being heated. Additionally, the importance of consulting a local mentor familiar with electrical codes and safety regulations is highlighted to ensure compliance and safety during construction.

PREREQUISITES
  • Understanding of induction heating principles
  • Knowledge of transformer usage for electrical safety
  • Familiarity with electrical codes and regulations
  • Basic electronics skills for frequency modulation
NEXT STEPS
  • Research optimal voltage and current settings for induction heating applications
  • Learn about frequency modulation techniques for induction heaters
  • Investigate local electrical codes and safety regulations for DIY projects
  • Find a mentor experienced in induction heating and electrical installations
USEFUL FOR

This discussion is beneficial for hobby blacksmiths, DIY electronics enthusiasts, and anyone interested in building induction heating devices safely and effectively.

Shadow89
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I really want to build a simple but powerful induction heater for hobby blacksmithing.
Metal shaping and the design of the cooling system within the coils are not a problem.
I need help understanding the electronics

Obviously I must first use a transformer as a safety against "backlash" to the grid and my house. So I might as well change the amount of current and voltage.

1st question: What are the optimal values for both voltage and current? Let's say I want to heat a 250mm long steel bar, roughly 25mmx25mm cross section. I need 1300 degrees celsius or more.
Max. amp at the wall: 16A. 220V to 230V
(Should I max out the voltage or the current? same as in the wall? etc.)

2nd. question: What is the optimal frequency on the AC for such a device? Does it change a lot based on the shape/size of the bar? (materials?) Is there a safe/reasonable/affordable way to modulate frequency for a layman like myself? It would be nice if I could set it and forget it. The size of the coil is finite anyway.

3rd. question: If i manage to install three-phase power in my house, does that change any of the other answers?

4th. question: Are there any other electric properties I have not considered, which are important to get this to work properly?
 
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Shadow89 said:
I really want to build a simple but powerful induction heater for hobby blacksmithing.
Shadow89 said:
1st question: What are the optimal values for both voltage and current? Let's say I want to heat a 250mm long steel bar, roughly 25mmx25mm cross section. I need 1300 degrees celsius or more.
Max. amp at the wall: 16A. 220V to 230V
(Should I max out the voltage or the current? same as in the wall? etc.)
Shadow89 said:
Obviously I must first use a transformer as a safety against "backlash" to the grid and my house. So I might as well change the amount of current and voltage.
These questions show pretty clearly that you need to find a local Mentor to help you with this project. Preferably one who is familiar with your local building electrical codes, and can help you through the building permits and inspections associated with this. If you can stay within the existing electrical distribution panel ratings for you workshop, you may not need any additional building permits, but your local Mentor should be able to help you avoid fires and such.

Thread will stay closed. Please be safe.
 

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