Problem On Designing A Sheel-And-Tube Heat Exchanger

AI Thread Summary
The discussion revolves around a third-year chemical engineering student's challenge in designing a shell-and-tube heat exchanger with acetic acid and water as the working fluids. The student calculated the correlation factor F, finding R=1 and S=0.85, leading to the use of F=1 and Np=1, resulting in an area of 125.208m². However, the calculated tube side velocity of 0.234m/s is below the recommended range of 1 to 2 m/s, raising concerns about the design's feasibility. The student is seeking advice on how to achieve the desired tube side velocity while adhering to the constraints of a single tube-side pass. Clarification on the variables R, S, and F is also requested to facilitate further assistance.
Kogara
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Hello, I'm a third year chemical engineering student and i have to design a shell-and-tube heat exchanger.
My two fluids are:
- Tube side: Acetic acid at 8.90kg/s (from 303 to 343K).
- Shell side: Water at 2.5kg/s (from 350 to 310K).

This is my problem: When i want to find the correlation factor F, i do the calculation of R and S and i found R=1 and S=0.85.
When i have a look to the chart , i can see that this value of S is after the "R=1" curve.
Following the lecture of my teacher who said: "If F>0.75 inachievable, use single tube-side pass; then F become 1", i use this F=1 and Np=1.
I found an area A=125.208m².

The problem is when i do the calculation of the tube side velocity, i found (in the best case) u=0.234m/s and the suggested range is between 1 and 2 m/s...

This is because i use Np=1 because when i use Np=6 or 8, my heat exchanger is working...

So i really don't know what can i do for finding my tube side velocity between 1 and 2 if i have to use a single tube side pass...

I hope someone is going to help me about that and if I'm not clear, i can add all the informations you want..
 
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If you still need help on this I know something about heat exchangers. Unfortunately I'm not sure exactly what methods you're using or what the variables R, S, F represent. Please give a little more detail on those and I'll try to help.
 
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