How Do I Calculate Pulley Sizes to Maintain RPM in Exhaust Fans?

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To maintain the same RPM of 700-750 in an exhaust fan while doubling the size of the drive pulley from 2 inches, the driven pulley must also be adjusted accordingly. The current setup has a drive pulley of 2 inches and a fan pulley of 7.75 inches, leading to rapid belt wear, which may be due to excessive tension or misalignment rather than pulley size. While increasing the drive pulley size can raise the fan's RPM, it is essential to ensure proper alignment and check for any issues with bearings. Typical exhaust fans often operate at higher RPMs, around 1350, suggesting that the current RPM may be unusually low. Proper calculations and adjustments are crucial for optimal performance and longevity of the system.
marksmithlegends
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can you help?

I have a restaurant exhaust fan with a drive pulley of 2" and a shaft pulley on the fan of 7 and 3/4 inches. The belt that fits this is 21/32" width. The belts keep wearing out very quickly. I think that larger pulleys would solve the problem. If I doubled the size of the drive pulley, what size would I need to make the driven (fan) pulley to keep the same RPM (about 700 to 750)

Thanks for the help!

Mark
 
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Double. You knew that --- be sure you can get the appropriate belt length.
 
marksmithlegends said:
The belts keep wearing out very quickly. I think that larger pulleys would solve the problem.
Mark


I think the real problem here is not pulley size, but that the belt is too tight, or the berrings in the fan have gone bad; and the pulleys are no longer aligned with each other.

700-750RPM for an exhaust fan does seem a bit slow - I usually see them running at 1350RPM, but direct drive. Increasing the drive pulley would, of course, increase the RPM of the fan.
 
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