Residual stress in 3 layer cantilever beam

AI Thread Summary
The discussion centers on calculating residual stress in a three-layer cantilever beam made of titanium, silicon dioxide, and silicon. The user is utilizing a Focused Ion Beam system to mill thin layers and measure deflection, employing Stoney's equation for average stress calculations. A key challenge is determining the neutral axis after each layer removal, which is crucial for accurate residual stress prediction. The user also seeks assistance with modeling residual stress in thin films using the slot method for stress relaxation analysis. The conversation suggests a need for broader input, prompting a move to the General Physics forum for more perspectives.
soiree
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Hi guys & girls,
I have a problem, I am trying to calculate the residual stress as a function of depth of each layer.

I am using a Focused Ion Beam system to milling/removal thin layers of material from each layer of this cantilever, & measuring the deflection.

I can obtain the average stress in each layer after removing the whole layer by using Stoney's equation. But am trying to predict / calculate the residual stress through the thickness of the layers.

The main problem I am having is that I have no idea how to find the neutral axis each time i remove a thin layer of each of the different layers.

the beam is made of Ti, SiO2, & Si. with Young's modulus 110, 85, 130 G Pa respectively.

Can anyone help?! I am so confused!:confused:
Cheers
Toby
 
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DO you have access to a PC with Solid works and COsmos... a friend of mine made all stress calculations of our graduation robot on this software. if you'r interrested, tell me and i'll put you in touch with him.
 
HI Ikalogic,
no i don't have access to to either of those packages; i do have access to Matlab & DaVis 7.2.

If you wouldn't mind putting me in touch with him that would be great!

I am also trying to model the residual stress as a function of thickness in thin films using the slot method [i.e. milling a slot of know length, width, depth & looking at the stress relaxation / by measuring relative movements of the top surface before & after milling the slot].

Much appreciated!
 
I'd like to try moving this question from the EE forum to the General Physics forum for a bit. This is a complicated question that deserves a wider set of views.
 
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