Engineering Resistor Failure: Is it Open or Short Circuit?

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When a resistor fails, it typically becomes an open circuit, resulting in infinite resistance and no conductance. A failed resistor does not necessarily mean it has zero resistance; it can also fail by providing incorrect resistance levels outside its tolerance rating. The tolerance rating indicates how much deviation from the nominal value is acceptable, and exceeding this range signifies failure. If a resistor overheats due to excessive current, it may fuse open, similar to a fuse. Understanding these failure modes is crucial for reliable circuit design and component selection.
asdf1
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The statement, "when a resistor fails, it will normally open." is true.
But I don't understand:
when a resistor fails, doesn't that mean that the resistor doesn't work? so doesn't that mean that resistance=0=short circuit?
 
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If a resistor burns out so that the counductive material is disrupted, then it is an open circuit with infinite resistance, i.e. conductance = 0.

If somehow, the resistor short circuits then it has no resistance (and it is then no longer a resistor).
 
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is a failed resistor one that has 0 resistance?
 
A resistor is "failed" when it doesn't provide the amount of resistance it is rated to, whether it be too much or too little.
 
FredGarvin said:
A resistor is "failed" when it doesn't provide the amount of resistance it is rated to, whether it be too much or too little.
That's a good point. Perhaps I can expand on that..
Resistors are given a tolerance rating, which could be within 1%, 2%, 5%, or 10% of its nominal value. (You will see what I mean by following the link). If your resistor has a tolerance of 1% and it now measure more than that, it fails to meet its specification. Its a bad part and cannot be trusted to hold even its present measured value in a circuit.

asdf1 said, "when a resistor fails, it will normally open" . A resistor normally heats up as it conducts current. If the resistor is weakened or defective, that heat can cause the resistor to fuse open. Just like a real fuse, the resistor becomes an open circuit.
 
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i see! thanks! :)
 

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