Soldering tap points onto a coil

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Discussion Overview

The discussion revolves around methods for adding tap points to a coil made of insulated wire without cutting the wire itself. Participants explore practical techniques for exposing the wire for soldering while considering safety and cleanliness in the process.

Discussion Character

  • Exploratory, Technical explanation, Practical application

Main Points Raised

  • One participant suggests using sandpaper to scrape off the insulation from the wire.
  • Another participant proposes using an Xacto knife to scrape the insulation, recommending making two partial cuts in the insulation to peel it back and expose the copper wire for soldering.
  • The original poster expresses gratitude for the suggestions received.

Areas of Agreement / Disagreement

Participants generally agree on the methods suggested for exposing the wire insulation, but there is no consensus on the best approach as multiple techniques are presented.

Contextual Notes

Participants have not discussed potential safety concerns in detail beyond mentioning the fumes from melting insulation, and there are no indications of testing or outcomes related to the proposed methods.

Who May Find This Useful

Individuals interested in practical soldering techniques, particularly in the context of electronics and coil construction, may find this discussion relevant.

Jdo300
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Hello All,

I'm making a long coil for some experiments and I want to put some tap points onto the coil without actually cutting the wire. I was wondering if anyone knows of a simple way to do it?

The coil is made out of insulated 22 gauge wire (regular not mag wire) wrapped on a core that is 1.5 inches in diameter and about 10 inches long. Currently, I have been using my soldering iron to melt the insulation and then solder short pieces of wire to it but it's messy and I'm sure that the fumes from the insulation are not all that good for you (I do have a fan near by). How would you all do this?

Thanks,
Jason O
 
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Try to use a sandpaper to scrape off the insulation.
 
what said:
Try to use a sandpaper to scrape off the insulation.

Another common technique is to use an Xacto knife to scrape off a bit of the insulation. You can also use the knife to make two partial-circumferential cuts on the insulation a couple mm apart, then slit along the wire between those two cuts and peel back to expose some copper to solder to.
 
Ahhh makes sense. Thank you both for the suggestions!

- Jason O
 

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