Stress, strain and deflections due to temperature change

AI Thread Summary
The discussion revolves around calculating stress and deflection in materials due to a temperature change of ΔT=120. The maximum deflection is noted to be 0.5mm, but the calculated deflections for aluminum and steel exceed this limit, indicating excess strain. The user attempts to derive forces and strains using equations for stress and elongation but arrives at an incorrect stress value of 66004960 instead of the expected -114.6MPa. The issue is identified as a failure to account for the differential expansion of the materials in the stress calculations. The user seeks guidance on how to correct the calculations to incorporate this factor effectively.
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in the following problem
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i know that ΔT=120

now the maximum deflection is 0.5mm so i looked for the total deflection had there been no restrictions

ΔL(aluminium)=300*(23e-6*120)= 0.8280
ΔL(st steel)=250*(18e-6*120)= 0.5400

this is clearly more than the maximum deflection of 0.5- there are 0.868 "extra" which cause the stress.

now putting this all together is where i get stumped.


F=ε*E*A
and ΔL=ε*L

F(aluminium)=ε(al)*(70e9)*(2000)
F(steel)=ε(s)*(190e9)*(800)
ε(al)*300+ε(s)*250=0.5

now the force in the aluminium and in the steel must be equal so i have 3 equation system to solve, after solving i get

F= 1.3201e+011
ε(al)= 0.942928e-3
ε(s)=0.868486e-3

now simply using

σ=ε*E or σ=F/A

σ=ε*E
=0.942928e-3*70e9
=66004960

but the correct answer is -114.6MPa

i can see where this might be wrong, nowhere in my stress calculations do i take into account the amount that each material expands. but i have no idea how to fix it
 
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think i got it,

F(aluminium)=ε(al)*(70e9)*(2000)
F(steel)=ε(s)*(190e9)*(800)
ε(al)*300+ε(s)*250=0.868
 
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