The appropriate way of creating Campbell Diagram

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SUMMARY

The discussion focuses on the creation of the Campbell Diagram from Finite Element Analysis (FEA) results, emphasizing the relationship between frequency and speed under varying conditions. Participants highlight the use of quadratic formulas, specifically f = sqrt(a + b * ω^2), to model frequency changes, where a represents the frequency at bench and b is derived from the difference between maximum and bench frequencies. The conversation also addresses the impact of gyroscopic effects and temperature on stiffness, suggesting that running analyses at multiple speeds may yield more accurate results. References to historical documents and practical applications in turbomachinery further validate the discussed formulas.

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  • Understanding of Campbell Diagrams in dynamics
  • Familiarity with Finite Element Analysis (FEA) results
  • Knowledge of stiffness and frequency relationships in mechanical systems
  • Basic principles of gyroscopic and Coriolis forces
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  • Research the derivation of the formula f = sqrt(a + b * ω^2) in engineering literature
  • Explore the effects of temperature on stiffness in turbomachinery
  • Learn about the application of Campbell Diagrams in component dynamics
  • Investigate methods for analyzing frequency changes across varying speeds
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Engineers, mechanical designers, and researchers involved in dynamics and vibration analysis, particularly those working with turbomachinery and FEA methodologies.

JimLin
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I would like to discuss different ways of creating the Campbell Diagram (from FEA results) used in dynamics. If you have frequency at bench (70F and zero speed) and frequency at the max speed (with temperature), you can either connect these two points directly by a straight line, or you can also use formula with second order ( f = a + b * w^2) or a square root of sum of square. Anyone wants to share experience ?
 
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It depends what physics is involved in changing the frequencies. If gyroscopic/coriolis forces are important, your quadratic formula doesn't represent the physics.

If the gyro effects are negligible but the stiffness changes with stress (e.g. the frequencies of flexible blades on a rigid rotor) a better formula would be to say that ##K = K_e + \omega^2 K_\sigma## where ##K_e## iis the elastic stiffness and ##K_\sigma## the stiffness from the internal stresses. Since ##f = \sqrt{ K/M }## (approximately, assuming the mode shapes don't change much) this leads to the relationship ## f = \sqrt{a + b\omega^2}##.

If the temperature changes you might want to scale ##K_e## for the temperature corresponding to different speeds as well - in other words ##a## is some function of ##\omega##, not a constant.

Gven the number of assumptions in all this, it may be simpler just to run the analysis at several speeds across the range.
 
Thanks. I agree with you. I am talking about component dynamics and there is no gyro included.
How do you come up with this equation f=sqrt (a+ b*ω^2) ? Is it listed in any document ?
To my understanding, it is actually one of the formulas used by many industries.

a = f0^2 b = (f_max^2 - f0^2) / ω_max^2
where f0 is the freq at bench and f_max is the freq at max speed, ω_max is the max speed
 
JimLin said:
How do you come up with this equation f=sqrt (a+ b*ω^2) ? Is it listed in any document ?
My earler post derives it from assumptions about the way the stiffness changes with rotation speed, and the assumption that the vibration mode shapes don't chage with speed.

It has been around for a very long time. I can't remember where I first came across it. Here's a reference from the 1960s (see eq 4). http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19890068582_1989068582.pdf
 
Thanks for reply. That article emphasized on the stiffening due to CF load. In real engine test, the softening effect due to temperature (especially for turbomachinery) actually was built in the stiffness ( where you wrote K2= k1 + K3*w^2). That's why some of the frequencies of some natural modes actually decrease with speed; while some others increase with speed.

The correlation using another formula f = a + b*w^2 is pretty good too (for component dynamics). Nice to talk to you.
 

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