Residual stress simulation in ANSYS can be approached through inelastic analysis, particularly using the Multilinear Kinematic model for materials that have exceeded yield strength. For welding processes, modeling weld beads and conducting thermal expansion/contraction analysis is essential. The discussion emphasizes the complexity of simulating residual stresses, which can arise from various sources like loading or welding. Users are seeking methods to incorporate these stresses into further analyses, such as exporting deformed bodies with residual stresses for additional static structure evaluations. Overall, understanding the specific type of residual stress is crucial for selecting the appropriate simulation techniques in ANSYS.