120-240VAC Digital Logic Power Relay Timer

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Discussion Overview

The discussion revolves around designing a system to control power to multiple washing machines and dryers using relays and a digital logic timer. Participants explore various relay options, control methods, and feasibility considerations for implementing a timer-based power management solution.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant proposes using relays that can be actuated by logic voltages and questions whether to use two relays: a logic relay to actuate a power relay.
  • Another suggests using a contactor to switch everything off with the timer, noting potential rewiring from the mains breaker panel.
  • A different participant mentions the option of a smart relay controller, highlighting its cost-effectiveness and programming ease, but raises concerns about its compatibility with 240 volts.
  • One participant expresses interest in the programming aspect of smart relay controllers, indicating they would investigate options that can handle 30 amps.
  • Another participant notes that while smart relay controllers are good, their relays may not support the required amperage, suggesting the use of the controller's RTC to control higher amperage contact blocks.
  • A participant shares a link to a specific timer solution that may be suitable for the control needs described.
  • Another participant agrees that the suggested timer offers greater flexibility compared to smart relays.

Areas of Agreement / Disagreement

Participants express various opinions on the best approach to implement the power control system, with multiple competing views on relay types and control methods. No consensus is reached on a single solution.

Contextual Notes

Participants mention limitations regarding the amperage capacity of certain controllers and the need for potential rewiring, indicating that assumptions about compatibility and requirements may vary.

Who May Find This Useful

This discussion may be useful for individuals interested in electrical engineering, automation, or those looking to implement timer-based control systems for high-amperage appliances.

Aomeszaga
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Design Goal:
Remove power from 4 washing machines and 4 dryers using relays and a digital logic timer.
(9 Hour cycle of no-power from 22:00 to 07:00 the next day)

Design Problem:
What relays can I use that can be actuated by logic voltages?
Should I use 2 relays, a logic relay that actuates a power relay?
What relay can I use that can handle continuous amp draw of 8 machines and 8 start up amp draws?

Theory:
Digital Logic timer to send a shut down sequence to each of the 4 relays (2 plugs x 4 receptacles)
Relays (SPST-NC latching) or (SPST-NO)

Also, a feasibility study of anyone who has either done this before or done something similar or has any insight to anything I should be aware of.

Thanks
 
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Thanks! I will look into this.
 
for the quantity of devices you would like to power off another inexpensive option is a smart relay controller. Such as the Pico smart relay controller from Allen Bradley. They have a real time clock, include software and programming cable.

The programming would need some knowledge of ladder logic, however for your application its an easy program that I can help you with. Would only take me 1/2 hour lol.

http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/1760-pp001_-en-p.pdf

I found that if you need a timer and more than 4 relays this option often comes out cheaper.

the 240 volt may be a problem with the above option I know they have 120 output not sure on the 240 volt output
 
Last edited by a moderator:
That's great, the logic is pretty much the same as digital logic 'cept with different symbols, I could read up on the code syntax as well. I will follow up through this line of these controllers to see if I can find some that can handle 30 amps; I'm looking through the brochure the contacts seem a little small.
 
they are good controllers, I looked over the product line the relays in them are too low in amperage to run the 30 amps through them. What can be done however is to use the RTC of the controller to control the outputs of 30 amp contact blocks with your 30 amp circuits on those contacts.
 
This may be a good solution as it's meant for your type of control.





http://www.intermatic.com/en/Products/TimeSwitches/ElectronicSwitches/24Hour_7Day/ET1700/ET1725C.aspx
 
Last edited by a moderator:
that is a better option with greater flexibility on the RTC application as opposed to the smart relays
 
Thanks a lot guys, these are all very interesting ways for me to implement a solution. The last one seems to be the most straightforward. I'll let you know how it goes!
 
  • #10
The Intermatic and a GE version are available in the big box - Lowes/HD - they are used frequently for pools.
 

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