Building/Repairing an Electric Motor

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SUMMARY

This discussion focuses on building and repairing electric motors for a handheld fan prototype. The user extracted small motors from model toys operating at 3-8V but encountered issues with functionality. Recommendations include using a multimeter to check the motor's DC resistance and voltage output while spinning the shaft. For increased power, sourcing larger motors from car wrecking yards, such as those used for windscreen wipers, is advised due to their durability and efficiency.

PREREQUISITES
  • Understanding of basic electric motor principles
  • Familiarity with multimeter usage for measuring resistance and voltage
  • Knowledge of sourcing components from automotive parts
  • Basic skills in DIY electronics and prototyping
NEXT STEPS
  • Research how to use a multimeter for testing electric motors
  • Explore sourcing larger DC motors from car wrecking yards
  • Investigate DIY motor construction techniques for improved designs
  • Learn about the role of motor brushes and how to replace them
USEFUL FOR

High school students, hobbyists, and DIY enthusiasts interested in electric motor design and repair, particularly those looking to create small-scale prototypes for projects.

Mikedec555
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HI all, I'm hoping to design a sort of hand held fan. I have some awesome blueprints. Unfortunately I'm still in high school in sri lanka, and we don't get much practical instruction.

Now, I know how a motor works. To build a tiny prototype, I extracted a few small motors from some model toys. All of them seem to be almost exactly the same. They operate with 3-8V. Now I can't seem to get any of them to work. This is what they look like:
http://static.howstuffworks.com/gif/motor3.jpg

Now i connected 3V(and also 6V at another time) to the 2 terminals, but no motion. Notice the little indent thing on the side. What is that for?

Also, this is not fast enough for my fan. How would I go about making a powerful one. (For the second prototype, as I don't have any powerful magnets yet)
 
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Mikedec555 said:
HI all, I'm hoping to design a sort of hand held fan. I have some awesome blueprints. Unfortunately I'm still in high school in sri lanka, and we don't get much practical instruction.

Now, I know how a motor works. To build a tiny prototype, I extracted a few small motors from some model toys. All of them seem to be almost exactly the same. They operate with 3-8V. Now I can't seem to get any of them to work. This is what they look like:
http://static.howstuffworks.com/gif/motor3.jpg

Now i connected 3V(and also 6V at another time) to the 2 terminals, but no motion. Notice the little indent thing on the side. What is that for?

Also, this is not fast enough for my fan. How would I go about making a powerful one. (For the second prototype, as I don't have any powerful magnets yet)

Welcome to the PF. Do you have a multimeter available? If so, check the DC resistance of the motor -- what do you get? Then set the meter on AC Volts, and spin the motor shaft -- what does it say? How about on DC Volts?

For more power, you will need a bigger motor. Keep looking around for likely candidates...
 
Those motors should start rotating when power is applied or at least when given a small rotation. They may be faulty already and may need new brushes.

A possible source of motors is car wrecking yards.
A typical motor would be the one that drove the car's windscreen wipers or the fan motor for blowing air into the car.
These are quite powerful motors and built for a very long life, so they may be working even on a car that is very old.

These motors are better than the ones from mains voltage power tools because they will operate on 12 volts which is much safer than playing with mains voltages.

It is possible to make simple motors yourself (Google "DIY Motor") but they will usually not be very powerful or efficient.
 

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