How can fittings withstand the pressure in a water cutter?

AI Thread Summary
Water jet cutters operate at extremely high pressures, around 5,000 bars (70,000 psi), necessitating specialized piping and fittings designed to withstand such forces. Standard hydraulic fittings are inadequate; instead, high-pressure components from manufacturers like Autoclave are used, which feature thicker designs to minimize stress. The nozzles often incorporate durable materials such as sapphire or diamond to handle the intense pressure gradient. While the total pressure is high, the static pressure within the system is relatively low due to the low flow rates involved. Overall, the engineering behind these systems allows for effective conversion of mechanical energy into high kinetic energy fluid jets.
TSN79
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I've seen some different types of water jet cutters and they are indeed cool :)
I read that these operate in areas around 5 000 bars (~70 000 psi) which is so much I can't even grasp it! But what I wonder is what kind of piping and fittings could even withstand this?? A regular house has water pressure around 5 bars, and leaks appear all the time for a variety of reasons. Is it simply that these cutters are made of fittings and pipes that are the most super duper hardcore of all?
 
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I know nothing about these things, but one thing that comes to mind is the possibility of total pressure vs. static pressure. Chances are, the really really high pressure stated is a total pressure, so to speak. It is the pressure the jet will exert on a solid, after it has been slowed. So, while the total pressure may be really high inside the cutter, the static pressure is probably quite low.
 
Even though the pressures are very high, the flows are very low. The pumps are reciprocating type and the low flow allows the use of very small components and thus can be made as thick as required. You are not going to find your run-of-the-mill hydraulic fittings on the business end of a waterjet or abrasive waterjet. The tool itself is usually ruby, diamond, garnet or some other very hard stone. The mixing tubes are usually the weak link in the chain.
 
TSN79 said:
I've seen some different types of water jet cutters and they are indeed cool :)
I read that these operate in areas around 5 000 bars (~70 000 psi) which is so much I can't even grasp it! But what I wonder is what kind of piping and fittings could even withstand this?? A regular house has water pressure around 5 bars, and leaks appear all the time for a variety of reasons. Is it simply that these cutters are made of fittings and pipes that are the most super duper hardcore of all?

Fittings can be made for really high pressures, just depends on their design. Autoclave is who we use for all of our high pressure applications.

These go up to 150,000 psi:

http://www.autoclave.com/products/fittings_and_tubing/high/high.html

CS
 
As stewart mentions, there are companies that make very high pressure fittings. I can think of 5 different companies that make tubing and fittings that can withstand that pressure. I suspect there are quite a few more.
 
As far as I know, the fittings/pipes are relatively thick to minimize stress at high pressure. The nozzles have inserts made of sapphire or diamond or perhaps boron-nitride. The pressure gradient (drop) through the nozzle fitting is substantial - HP to essentially ambient.

Pressure (mechanical energy) is converted to high kinetic energy of the fluid jet.
 
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