How Do Torque and RPM Relate to Lifting Weights in Mechanical Systems?

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Discussion Overview

The discussion revolves around the relationship between torque, RPM, and the feasibility of using counterweights to operate a water pump in mechanical systems. Participants explore the theoretical and practical implications of this setup, including calculations of power requirements and alternative methods for lifting weights.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant requests clarification on a paper related to using counterweights for a water pump, indicating confusion over the diagram and its orientation.
  • Another participant points out that the torque units should be specified as ft-lbs and questions the clarity of the diagram, asking for more details about the setup and the necessity of the shaft's RPM.
  • A participant describes the intended project of using falling weights to turn a pump, noting the pump's torque load of 36 ft-lbs at 3600 RPM and expressing uncertainty about the feasibility of the idea.
  • One participant calculates the power required for the system, converting torque and RPM to power in kilowatts, and suggests that a significant number of people would be needed to raise the counterweights, questioning the efficiency of the proposed method.
  • Another participant reiterates the power calculations and suggests alternative methods, such as directly raising water instead of using counterweights, highlighting the potential inefficiency of the proposed system.
  • A later reply discusses the use of air rams for lifting weights and mentions the possibility of using limit switches for engagement and disengagement, indicating a consideration of practical implementation.
  • One participant emphasizes the challenges posed by gravity and provides further calculations regarding the mass and height needed to meet power requirements, while questioning the rationale behind using counterweights instead of a more straightforward approach like building a water tower.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility and efficiency of using counterweights to operate a water pump. While some calculations and suggestions are made, no consensus is reached on the best approach or the practicality of the proposed system.

Contextual Notes

Participants highlight various assumptions in their calculations, such as the efficiency of the mechanism and the power output of humans. There is also mention of potential losses in the system, which remain unresolved.

Overmyhead!
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Just wondering if someone can help explain how to go about figuring out this paper. Thanks!
 

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For one thing, the units of torque are ft-lbs not just lbs.

Another thing, it would be much appreciated if the image were presented in the normal orientation, so helpers don't have to break a neck trying to read it.

Your diagram is not clear. Are the weights just suspended from the sprockets?

Some explanation of what the diagram represents and what you are trying to do with the shaft would go a long way to avoid needless confusion. Why does the shaft have to turn 3600 rpm? What's the deal with the sprockets on the right?
 
So what this person wants me to build is a way to run a water pump using counter weights. As the weight falls it turns the pump. The pump has a working torque load of 36 ft lbs @ 3600 rpm. I don't even know if this is possible so any help would be awesome.
 
Is it feasible? Well that depends...

Forgive me if i switch to metric/SI but...

36ftlbs is 49Nm.
3600 rpm is 377 rads/s

So the power required is 49 * 377 = 18.5kW

A human can generate around 200-300W (eg cycling) so you would need about 90 people working flat out raising the counterweights.

Not allowing for any rest time or losses in the mechanisim.

EDIT: or perhaps one person working flat out for 90 hours raising counterweights so that the pump can run for one hour. Lots of ways to look at it. I suspect it might be more efficient for people to raise the water directly rather than use counter weights.
 
Last edited:
CWatters said:
Is it feasible? Well that depends...

Forgive me if i switch to metric/SI but...

36ftlbs is 49Nm.
3600 rpm is 377 rads/s

So the power required is 49 * 377 = 18.5kW

A human can generate around 200-300W (eg cycling) so you would need about 90 people working flat out raising the counterweights.

Not allowing for any rest time or losses in the mechanisim.

EDIT: or perhaps one person working flat out for 90 hours raising counterweights so that the pump can run for one hour. Lots of ways to look at it. I suspect it might be more efficient for people to raise the water directly rather than use counter weights.

OK so there will be a continuos duty air compressor at the site so I was thinking of using long travel air rams to lift the weights and then using limit switches attached to solenoid's for engagement and disengagement. So continuos duty won't be an issue.
 
The problem is that gravity is quite weak.

18.5kW = 18500 J/S

Lets say your rams have a 1m travel. They would need to lift 1800kg, 1m in 1 second, then while that weight is falling back down (also in 1 second) and driving the pump they have 1 second to lift another 1800kg.

So in short...
1800kg 1m every second or
1800kg 2m every 2 seconds or
3600kg 1m every 2 seconds or
or any similar combination that meets..

mass * height * g/time = 18500

not counting losses in any mechanisim.

Clearly if you only want the pump to run part time you have longer to store energy in raising counter weights.

But this is all crazy. Why store energy by raising counter weights? Why not do what most people do and store energy by raising the water itself eg build a water tower. Use the compressor to drive rams (or whatever) to raise the water up the tower. It's pointless adding complexity and inefficiency with a two stage process.
 

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