How to calculate large DC motor efficiency?

In summary, there are two methods for calculating large DC motor efficiency: experimentally and analytically. For a reasonable estimate at full power rating, you can record motor nameplate values, calculate the electrical power required by the shunt field and armature, and divide the mechanical output power into the electrical power required to generate it. Another option is to design and build a dynamometer or bring the motor to a rewind shop to measure output shaft power while recording armature and field voltage and current. Additionally, Swinburne's Test and Hopkinson's Test can also be used for calculating large machine efficiency, with Hopkinson's Test being more accurate but requiring two identical DC machines.
  • #1
Ana Mido
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What are the two methods for calculating large DC motor efficiency ?
 
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  • #2
Experimentally and analytically.
 
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  • #3
billy_joule said:
Experimentally and analytically.
In detail, please.
 
  • #4
For a reasonable estimate at full power rating:
  • Record motor nameplate values.
  • Calculate electrical power required by the shunt field, and armature power. Add them together.
  • Divide mechanical output (shaft) power into the electrical power required to generate it.
Example: 400 HP. 1750 RPM. 500V/633A armature. 300V/4.84A shunt field.
316.5 kW + 1452 watts = 317.952 kW
400 HP = 298.28 kW
298.28/317.95 = 93.8%

Experimentally, design and build a suitably sized dynamometer (or haul the motor to a rewind shop large enough to have the requisite equipment), and couple it to the motor. Measure output shaft power while simultaneously measuring and recording armature and field voltage and current. Do the math.
 
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  • #5
Asymptotic said:
For a reasonable estimate at full power rating:
  • Record motor nameplate values.
  • Calculate electrical power required by the shunt field, and armature power. Add them together.
  • Divide mechanical output (shaft) power into the electrical power required to generate it.
Example: 400 HP. 1750 RPM. 500V/633A armature. 300V/4.84A shunt field.
316.5 kW + 1452 watts = 317.952 kW
400 HP = 298.28 kW
298.28/317.95 = 93.8%

Experimentally, design and build a suitably sized dynamometer (or haul the motor to a rewind shop large enough to have the requisite equipment), and couple it to the motor. Measure output shaft power while simultaneously measuring and recording armature and field voltage and current. Do the math.
What about Swinburne’s Test and Hopkinson’s Test ?. Can they be used for calculating large Machine efficiency?
 
  • #6
Ana Mido said:
What about Swinburne’s Test and Hopkinson’s Test ?. Can they be used for calculating large Machine efficiency?

Sure.
To do a Hopkinson you need two identical DC machines, but it's more accurate than a Swinburne (which is run no-load, and doesn't account for several significant effects).
 
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1. How do I calculate the efficiency of a large DC motor?

The efficiency of a DC motor can be calculated by dividing the output power by the input power and multiplying by 100%. The output power can be calculated by multiplying the motor's torque by its rotational speed, and the input power can be calculated by measuring the voltage and current going into the motor.

2. What factors affect the efficiency of a large DC motor?

The efficiency of a DC motor can be affected by several factors, including the design and quality of the motor, the operating conditions (such as temperature and load), and the type and condition of the power supply.

3. Can I use the same formula to calculate the efficiency of all DC motors?

While the basic formula for calculating efficiency remains the same, the specific variables and factors to consider may vary depending on the type and size of the DC motor. It is important to consult the manufacturer's specifications and guidelines for accurate calculations.

4. What is a good efficiency percentage for a large DC motor?

The efficiency of a DC motor can vary widely depending on its design, size, and operating conditions. Generally, a good efficiency percentage for a large DC motor would be around 85-90%. However, this can vary and it is important to compare the efficiency to other similar motors in order to determine its performance.

5. How can I improve the efficiency of a large DC motor?

There are several ways to improve the efficiency of a large DC motor, such as using high-quality materials and components, optimizing the design for reduced friction and heat loss, and maintaining the motor properly through regular maintenance and lubrication. Additionally, selecting the appropriate motor for the specific application can also help improve its efficiency.

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