Is there some sort of heat conductive wave?

Click For Summary
SUMMARY

The discussion centers on the challenges of achieving a consistent temperature in an epoxy resin curing device made from aluminum, heated internally by oil at approximately 200 degrees Celsius. The user experiences a 20-second delay between heater activation and surface temperature response, leading to overheating and irregular temperature profiles. The conversation highlights the potential for implementing a PID controller to predict and mitigate temperature fluctuations by adjusting heating in advance based on real-time temperature data.

PREREQUISITES
  • Understanding of heat transfer principles, specifically conduction.
  • Familiarity with PID controllers and their applications in temperature control.
  • Knowledge of epoxy resin curing processes and temperature requirements.
  • Experience with electronic comparator circuits and temperature sensors.
NEXT STEPS
  • Research the design and implementation of PID controllers for temperature regulation.
  • Explore heat transfer equations related to thermal conductivity and temperature gradients.
  • Investigate methods for reducing thermal lag in heating systems.
  • Learn about advanced temperature sensing techniques and their integration into control systems.
USEFUL FOR

Engineers, hobbyists, and researchers involved in thermal management, epoxy resin applications, and electronic control systems will benefit from this discussion.

Heros_iragorri
Messages
1
Reaction score
0
Hello, i am new at the forum and i hope i can help and get helped so we can move forward in our projects/jobs/studies. I also ask please to correct any gramatical or vocabulary mistake, since i am still learning english.

Now to the actual problem.
I am already building some kind of epoxy resin curing device, the important thing in this is that it generates a very constant temperature surface, constant in space and time.

The device is made out of aluminium and is internally heated by oil at about 200 celsius, the fluid temperature is monitored by a variable resistance sensor, and activated by an electronic comparator circuit, i am also constantly sensing the surface temperature and turn on or off the oil heater acording to this.

The issue is that there is a big delay between the heater activation and the surface getting the target temperature(aprox 20 seconds delay) and that creates some sort of resonant frecuency in the temperature domain. Also creating overheating in some points of the system, and very irregular surface temperature in time domain.

My real question is if there is a wave kind of behavior of these heat going into the piece, if so, what is the speed of that wave? is that a constant speed wave?My wish is to know that for somehow predict and slow down the "resonance". I understand that there is a formula that from given temperature gradient, conductivity and area can calculate power, but i think that that's for time going to infinity.

Thanks.
 
Science news on Phys.org
You could probably introduce a small computer to the setup that can estimate ahead when the temperature will have fallen to the critical level.
It would then be able to trigger the reheating slightly ahead depending on how fast the temperature is falling.
 
  • Like
Likes   Reactions: Heros_iragorri
  • Like
Likes   Reactions: Heros_iragorri

Similar threads

  • · Replies 7 ·
Replies
7
Views
3K
  • · Replies 5 ·
Replies
5
Views
3K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 2 ·
Replies
2
Views
4K
Replies
7
Views
2K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 6 ·
Replies
6
Views
2K
Replies
22
Views
4K
  • · Replies 16 ·
Replies
16
Views
3K
  • · Replies 9 ·
Replies
9
Views
2K