Metal bar/tube strength by length and thickness.

AI Thread Summary
When designing with metal tubing, the strength and stiffness of tubes vary with length and thickness. A longer tube, such as a 20-inch piece compared to a 13-inch piece of the same thickness, will generally be more prone to bending and brittleness. To determine the necessary thickness for the longer tube to match the strength of the shorter one, specific formulas related to bending, tension, and compression must be used. The discussion emphasizes that strength and stiffness are distinct concepts, and the application type influences the required calculations. Understanding these principles is crucial for effective design across various metals like steel, aluminum, and titanium.
Metalheadman
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Hello guys I am working on designing somethings and I am using metal tubing. I do not know what type of metal tubing I am going to use this all depends on the math after I work my problem out. I am not sure what formulas to look up or what strength test I need to look up.
For example if I have a piece of metal tube or round bar that is 13 inches and the same metal tube or round bar that is the exact same thickness but the second one is 20 inches I know that the 20 inch tube is going to be more brittle than the tube that is 13 inches when supporting its own weight and bend a little (even though we could not see it at those differences).
So my question is what math and strength formulas could I use to figure out how thick the 20 inch or any inch tube has to be to be the same strength of the same tube that is not as long.
Like with using random numbers if I have a 13 inch piece of steel that is .25 inch thick how thick does a 20 inch piece of same steel have to be to have the same strength at the end of the tube and have the same amount of stiffness as the shorter one. I am just wondering I can not remember what strength that is or what formulas I can use to measure this across the board with different metals like Steel, Stainless, Aluminum, Titanium and other types of metals to figure out these types of problems at different lengths.

I hope that I explained this correctly I know what I mean I just hope I am explaining it correctly.
Thank you guys
 
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Strength and stiffness are not the same. It depends on your application as to whether the tube is loaded axially in tension, or axially in compression, or subject to bending or twisting. Got something in mind?
 
Metalheadman said:
Hello guys I am working on designing somethings and I am using metal tubing. I do not know what type of metal tubing I am going to use this all depends on the math after I work my problem out. I am not sure what formulas to look up or what strength test I need to look up.
For example if I have a piece of metal tube or round bar that is 13 inches and the same metal tube or round bar that is the exact same thickness but the second one is 20 inches I know that the 20 inch tube is going to be more brittle than the tube that is 13 inches when supporting its own weight and bend a little (even though we could not see it at those differences).
So my question is what math and strength formulas could I use to figure out how thick the 20 inch or any inch tube has to be to be the same strength of the same tube that is not as long.
Like with using random numbers if I have a 13 inch piece of steel that is .25 inch thick how thick does a 20 inch piece of same steel have to be to have the same strength at the end of the tube and have the same amount of stiffness as the shorter one. I am just wondering I can not remember what strength that is or what formulas I can use to measure this across the board with different metals like Steel, Stainless, Aluminum, Titanium and other types of metals to figure out these types of problems at different lengths.

I hope that I explained this correctly I know what I mean I just hope I am explaining it correctly.
Thank you guys
Can you post a drawing of what you are trying to build? How are you going to put it together? With welding or bolting or what? :smile:
 
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