Microchannels in a plastic film

  • Thread starter Thread starter refind
  • Start date Start date
  • Tags Tags
    Film Plastic
AI Thread Summary
A method has been developed to create micron-sized channels within thermoplastic polymers using lasers, resulting in a porous structure. The channels can be formed in various thicknesses of plastic, allowing for innovative applications. Potential uses include fluid transport for conductive materials, cooling systems for electronics, and enhancing chemical reactions requiring structured surfaces. The unique internal voids could also lead to advancements in displays or bioengineering. The discussion emphasizes the need for practical applications for this novel technique in academic research.
refind
Messages
50
Reaction score
0
Another grad student and I have figured out a way to create micron-sized channels INSIDE a piece of thermoplastic polymer using a laser. Basically it creates a porous channel inside the material (I attached a microscope image). This is a long channel but the inside of it is not empty - it has a highly tortuous structure.

We've done this using 1mm thick plastic, and also 0.15mm thick film. Question is, is there anything cool I can make out of this? I thought about running a fluid (potentially conductive fluid) through it, making some sort of device. Some sort of display? Strain gage? Solar cell? Something bio?

Theoretically I should be able to make a void of any shape (not just channels) using this method. Again, these voids are INSIDE the material, not on the surface - it has solid polymer on top and bottom, enclosing it from the environment.

This is really backwards, normally in engineering you make something that solves a real problem. Instead, I made something for no reason and am trying to find an application. That's the sad part about academic research, but that's where I'm at today ):

Any ideas highly appreciated. Thanks!
 

Attachments

  • Sample2_StageSpeed2_63p_1kHz_50x_focus1.jpg
    Sample2_StageSpeed2_63p_1kHz_50x_focus1.jpg
    22.2 KB · Views: 495
Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.
 
mfb said:
Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.

This is what I'm looking for, can you be more specific? How would this be applied to "cooling" ? Cooling of what?

And what chemical reactions would require this, do you have any examples?

Thanks
 
The concept is called microchannel cooling, and in principle everything that generates heat can be cooled - electronics, heat from friction, from hot material flowing over a surface, ...

refind said:
And what chemical reactions would require this, do you have any examples?
I don't know, but google finds many applications with the search terms "porous materials chemical reactions".
 
Hi all, I have a question. So from the derivation of the Isentropic process relationship PV^gamma = constant, there is a step dW = PdV, which can only be said for quasi-equilibrium (or reversible) processes. As such I believe PV^gamma = constant (and the family of equations) should not be applicable to just adiabatic processes? Ie, it should be applicable only for adiabatic + reversible = isentropic processes? However, I've seen couple of online notes/books, and...
Thread 'How can I find the cleanout for my building drain?'
I am a long distance truck driver, but I recently completed a plumbing program with Stratford Career Institute. In the chapter of my textbook Repairing DWV Systems, the author says that if there is a clog in the building drain, one can clear out the clog by using a snake augur or maybe some other type of tool into the cleanout for the building drain. The author said that the cleanout for the building drain is usually near the stack. I live in a duplex townhouse. Just out of curiosity, I...
I have an engine that uses a dry sump oiling system. The oil collection pan has three AN fittings to use for scavenging. Two of the fittings are approximately on the same level, the third is about 1/2 to 3/4 inch higher than the other two. The system ran for years with no problem using a three stage pump (one pressure and two scavenge stages). The two scavenge stages were connected at times to any two of the three AN fittings on the tank. Recently I tried an upgrade to a four stage pump...
Back
Top