Microchannels in a plastic film

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A method has been developed to create micron-sized channels within thermoplastic polymers using lasers, resulting in a porous structure. The channels can be formed in various thicknesses of plastic, allowing for innovative applications. Potential uses include fluid transport for conductive materials, cooling systems for electronics, and enhancing chemical reactions requiring structured surfaces. The unique internal voids could also lead to advancements in displays or bioengineering. The discussion emphasizes the need for practical applications for this novel technique in academic research.
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Another grad student and I have figured out a way to create micron-sized channels INSIDE a piece of thermoplastic polymer using a laser. Basically it creates a porous channel inside the material (I attached a microscope image). This is a long channel but the inside of it is not empty - it has a highly tortuous structure.

We've done this using 1mm thick plastic, and also 0.15mm thick film. Question is, is there anything cool I can make out of this? I thought about running a fluid (potentially conductive fluid) through it, making some sort of device. Some sort of display? Strain gage? Solar cell? Something bio?

Theoretically I should be able to make a void of any shape (not just channels) using this method. Again, these voids are INSIDE the material, not on the surface - it has solid polymer on top and bottom, enclosing it from the environment.

This is really backwards, normally in engineering you make something that solves a real problem. Instead, I made something for no reason and am trying to find an application. That's the sad part about academic research, but that's where I'm at today ):

Any ideas highly appreciated. Thanks!
 

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Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.
 
mfb said:
Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.

This is what I'm looking for, can you be more specific? How would this be applied to "cooling" ? Cooling of what?

And what chemical reactions would require this, do you have any examples?

Thanks
 
The concept is called microchannel cooling, and in principle everything that generates heat can be cooled - electronics, heat from friction, from hot material flowing over a surface, ...

refind said:
And what chemical reactions would require this, do you have any examples?
I don't know, but google finds many applications with the search terms "porous materials chemical reactions".
 
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