Microchannels in a plastic film

  • Thread starter Thread starter refind
  • Start date Start date
  • Tags Tags
    Film Plastic
Click For Summary
SUMMARY

The discussion centers on the innovative creation of micron-sized channels within thermoplastic polymers using laser technology. The channels, which can be formed in materials of varying thickness (1mm and 0.15mm), feature a highly tortuous internal structure. Potential applications include microchannel cooling for electronics and facilitating chemical reactions that require structured surfaces. The method allows for the creation of voids of various shapes, providing opportunities for novel device development.

PREREQUISITES
  • Understanding of laser processing techniques for polymers
  • Knowledge of microchannel cooling principles
  • Familiarity with thermoplastic polymer properties
  • Basic concepts of chemical reactions in porous materials
NEXT STEPS
  • Research microchannel cooling applications for electronics
  • Explore the use of porous materials in chemical reaction engineering
  • Investigate the design and fabrication of devices utilizing internal voids in polymers
  • Study the effects of fluid dynamics in tortuous microstructures
USEFUL FOR

Researchers, materials scientists, and engineers interested in polymer processing, microfluidics, and innovative applications of microchannel technology.

refind
Messages
50
Reaction score
0
Another grad student and I have figured out a way to create micron-sized channels INSIDE a piece of thermoplastic polymer using a laser. Basically it creates a porous channel inside the material (I attached a microscope image). This is a long channel but the inside of it is not empty - it has a highly tortuous structure.

We've done this using 1mm thick plastic, and also 0.15mm thick film. Question is, is there anything cool I can make out of this? I thought about running a fluid (potentially conductive fluid) through it, making some sort of device. Some sort of display? Strain gage? Solar cell? Something bio?

Theoretically I should be able to make a void of any shape (not just channels) using this method. Again, these voids are INSIDE the material, not on the surface - it has solid polymer on top and bottom, enclosing it from the environment.

This is really backwards, normally in engineering you make something that solves a real problem. Instead, I made something for no reason and am trying to find an application. That's the sad part about academic research, but that's where I'm at today ):

Any ideas highly appreciated. Thanks!
 

Attachments

  • Sample2_StageSpeed2_63p_1kHz_50x_focus1.jpg
    Sample2_StageSpeed2_63p_1kHz_50x_focus1.jpg
    22.2 KB · Views: 511
Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.
 
mfb said:
Just guessing:
With larger channels (~100µm) it could be interesting for cooling applications. Or for some chemical reactions that need a large surface but still something more structured than porous materials.

This is what I'm looking for, can you be more specific? How would this be applied to "cooling" ? Cooling of what?

And what chemical reactions would require this, do you have any examples?

Thanks
 
The concept is called microchannel cooling, and in principle everything that generates heat can be cooled - electronics, heat from friction, from hot material flowing over a surface, ...

refind said:
And what chemical reactions would require this, do you have any examples?
I don't know, but google finds many applications with the search terms "porous materials chemical reactions".
 

Similar threads

  • · Replies 4 ·
Replies
4
Views
3K
  • · Replies 5 ·
Replies
5
Views
3K
  • · Replies 17 ·
Replies
17
Views
4K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 29 ·
Replies
29
Views
9K
  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 12 ·
Replies
12
Views
2K
  • · Replies 4 ·
Replies
4
Views
1K
  • · Replies 9 ·
Replies
9
Views
3K
Replies
0
Views
2K