Understanding Stress Concentration Factor in FEA for Stepped Shafts

AI Thread Summary
The discussion focuses on understanding how the stress concentration factor (SCF) is integrated into finite element analysis (FEA) for stepped shafts. It highlights that conventional methods multiply the stress at the step by a notch factor based on guidelines, while FEA software automatically identifies the highest stress at the step. Participants seek clarity on how FEA determines the appropriate stress concentration factor and the underlying mechanisms involved in its calculation. The conversation emphasizes the importance of comparing hand-calculated average stress with FEA results to validate findings. Overall, the analysis of stress concentration in FEA is a critical aspect of evaluating structural integrity in engineering applications.
k.udhay
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Hi,
I want to understand how stress concentration factor or notch factor is considered in FEA method.
Lets assume a case of stepped shaft which has got the left end of the shaft fixed with rigid wall and the other end being pulled by an axial load.
In the case of conventional calculation method, stress is given by load over area. At the location of the step, the stress found is multiplied by a stress concentration or a notch factor based on some guideline.

If it is done using any 3D FEA package, the software, by its own, shows the highest stress at the step.

How does FEA find out a suitable stress concentration factor? Can someone help? Thanks.
 
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I believe the stress concentration would come directly from the analysis itself.
 
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Likes billy_joule
Yeah I understand that... But what is the actual mechanism behind calculating it? I mean what portion of the matrices of FEA formula calculates it?
 
I think you would do just what you originally described: calculate by hand the average stress at the section of interest, then compare it to the value from the FEM.
 
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