Portable compressor power calculation

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SUMMARY

The discussion focuses on calculating the theoretical power required for a portable two-stage compressor with a volume flow rate of 2x10-5 m3/s, inlet pressure of 1 Bar, and outlet pressure of 200 Bar. The user calculated a theoretical power of 16 watts using the adiabatic compression equation but noted a significant discrepancy with the actual motor power of 400 watts. The discussion highlights the impact of mechanical losses and inefficiencies, suggesting that energy losses during compression and cooling contribute to the higher actual power requirement.

PREREQUISITES
  • Understanding of adiabatic compression principles
  • Familiarity with thermodynamic equations
  • Knowledge of compressor efficiency factors
  • Basic concepts of pressure and flow rate in fluid dynamics
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  • Research "Adiabatic compression equations and applications"
  • Study "Compressor efficiency and performance metrics"
  • Learn about "Mechanical losses in compressors and their impact"
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Engineers, mechanical designers, and anyone involved in the design or optimization of portable compressors will benefit from this discussion.

joe609
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Hello

I have been trying to calculate the theoretical power required for compression of a small portable 2 stage compressor with the following spec.

Volume flow rate Q = 2x10-5 m3/s
Inlet pressure P1 = 1 Bar (105Pa)
Outlet pressure = 200 Bar
interstage pressure Px = 14 Bar
k = 1.4
N = number of stages
Motor power = 400 w

Using the equation for power during adiabatic compression

\large \large p=\frac{k}{k-1}P_{1}QN \begin{bmatrix} \left ( \frac{P_{x}}{P_{1}} \right )^{\left ( \frac{k-1}{k} \right )} & -1 \end{bmatrix}

\large \large p=\frac{1.4}{1.4-1}10^{5} \times 2\times 10^{-5} \times 2 \begin{bmatrix} 14^{0.3}-1 & \end{bmatrix}


I get a theoretical power of 16 watts. Why the huge discrepancy between the theoretical and the actual power required? Is my calculation correct? I am aware there are mechanical losses and inefficiency's in the pump but are they so great as to require 25 x the power?
Thanks very much for any help.
 
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What is the source of that equation? you can't even run a typical light bulb on 16 watts
 
The flow rate of the compressor is very low, keeping the theoretical power requirements low. Calculating the power required based on isentropic enthalpy change between the initial and final states results in about 30 watts, and a final temperature of 1363 K (assuming the input temperature is 300 K). The efficiency of such a compressor would be low because a lot of energy is lost to heat; cooling the output air from 1363 K back down to 300K is lost energy.
 

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