Appliances Removing a Stuck Rusted Screw: Easy Out or Drill?

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To remove a stuck, rusted screw with a 5/8" tip, several methods can be employed if an impact driver fails. If the screw head is stripped, drilling out the screw may be necessary. Using a Dremel with a flat sanding disk to create a deep slot can help re-engage the impact driver effectively. It's recommended to undercut the slot slightly to keep the screwdriver tip secure during use. Additionally, for screws with plastic wall plugs, applying heat to melt the plastic can aid in removal, but caution is advised due to fire safety concerns. An alternative method includes using an Easy Out, which is a tapered tool designed to grip and extract broken screws.
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How would one go about removing this stuck, rusted screw? Its tip size is 5/8". I tried using an impact driver, but that didn't work. Should I just try to drill through it to break it?
For context, I am getting rid of this old sink.
 
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Without a photo, it's hard to answer. Is your impact driver a hand impact driver like this?
Impact Driver.jpg

Did the screw not move? Did it break off? Did the head strip out? Did the screwdriver break?

I have had several stuck screws that this impact driver would not move, and the screw head stripped. In those cases, I had to drill out the screws.
 
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I have had that problem. My solution: Use my Dremel with a flat sanding disk (creating a micro angle grinder) and use it to make a deep slot. Then use an impact driver to loosen the screw.
 
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Svein said:
I have had that problem. My solution: Use my Dremel with a flat sanding disk (creating a micro angle grinder) and use it to make a deep slot. Then use an impact driver to loosen the screw.
(I usually use the thin cutoff discs.)

Just to expand on @Svein 's post:
  1. When cutting the new slot, undercut a little bit -- that is, make the base of the slot a tiny bit wider than the top. This helps keep the screwdriver tip engaged in the slot.
  2. The Impact driver should be the type you hit with a hammer, not the powered rotary type. This keeps the screwdriver in the slot during the active time.

Cheers,
Tom
 
austinmca said:
For context, I am getting rid of this old sink.
Is this the usual wall mount screw with that plastic wall plug?

Torch the screw to melt the plastic.
Drawback: stinks.
Be careful with fire safety.
 
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austinmca said:
How would one go about removing this stuck, rusted screw? Its tip size is 5/8". I tried using an impact driver, but that didn't work. Should I just try to drill through it to break it?
For context, I am getting rid of this old sink.
Us it feasible to use what I believe is called an Easy Out?
That's a tapered tapping die with a left-hand thread.
 

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