Steam consumption calculation on a steam exchanger

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Discussion Overview

The discussion revolves around calculating steam consumption for a steam heat exchanger with specific design parameters. Participants explore the heat transfer involved in raising the temperature of fabric passing through the exchanger, considering various factors that may affect the calculation.

Discussion Character

  • Technical explanation, Conceptual clarification, Debate/contested, Experimental/applied

Main Points Raised

  • One participant estimates steam consumption to be between 20 to 100 kg/hr, citing insufficient data.
  • Another participant questions whether the inquiry is a homework problem, suggesting a lack of clarity on the context.
  • A participant proposes calculating the heat absorbed by the fabric to raise its temperature by 4°C as a starting point for the analysis.
  • There is a suggestion that heat loss to the air may complicate the calculation, depending on the design of the heat exchanger.
  • Another participant emphasizes the importance of estimating the overall heat transfer coefficient, including the effect of fins, to determine the heat load and subsequently the required steam flow.
  • The original poster clarifies that this is not a homework problem and that they have a design drawing for the setup in their company.

Areas of Agreement / Disagreement

Participants express differing views on the sufficiency of the provided data and the approach to calculating steam consumption. There is no consensus on a specific method or outcome, and the discussion remains open-ended.

Contextual Notes

Participants note potential limitations such as heat loss to the air and the need for a design drawing to fully understand the system's performance. The discussion also highlights the dependence on specific assumptions regarding the heat transfer process.

saruvanan
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We are having a steam heat exchanger. Its made up of finned tubes.
Tube id 22.7mm
Tube od 26.7 mm
Tube length 1310.0mm
Tube material ss304
Fin od 66.0 mm
Fin thk 1.5mm
No of fins on one tube 260
Fin material ss304
Total no of tubes 10

Supplied steam pressure 3.5 kg/sqcm

A inverted bucket trap is connected at the outlet
Material passed is fabric
Fabric temperature at inlet 68deg c
Fabric temperature at outlet 72deg c

What will be the steam consumption in terms of kgs on this stram heat exchanger
 
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Too little data but if I had to guess 20 to 100 kg/hr
 
Is this a homework problem?

Chet
 
How much heat does the fabric have to absorb to raise its temperature by 4C?

That'll be a start, but it is tough to know without seeing a design drawing if there is going to be a lot of heat lost to the air.
 
russ_watters said:
How much heat does the fabric have to absorb to raise its temperature by 4C?

That'll be a start, but it is tough to know without seeing a design drawing if there is going to be a lot of heat lost to the air.
I think that the range of cold side temperatures in the problem statement is provided only to constrain the temperature driving force (i.e., the inlet and outlet temperature differences for the steam). I think the focus is going to be on the tube side of the system, with the OP required to estimate the overall heat transfer coefficient (including the effect of the fins), which will determine the heat load. Once the heat load is known, the required steam flow can be determined. At least that is how I would approach this problem.

Chet
 
Thanks for the replies
I've a design drawing. This is no homework. This setup we are having in my company.
 

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