Torque on the Drive Shaft of a Screw Conveyor

AI Thread Summary
The discussion focuses on the challenges of a breaking drive shaft in a U-trough screw conveyor, emphasizing the need for accurate torque calculations to optimize the shaft design in SolidWorks. Participants highlight the importance of considering various factors such as alignment, temperature, and bearing issues, rather than solely torque as the cause of failure. The conversation also raises questions about the motor size and conveyor throughput, suggesting that changes in operating conditions could contribute to the problem. It is noted that if the actual shaft is breaking rather than a shear pin, relying on SolidWorks alone may not address the underlying issues. Accurate modeling and a comprehensive evaluation of all contributing factors are essential for resolving the drive shaft failure.
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My work has a drive shaft that has been breaking on a U-trough screw conveyor. I am looking for some helpful equations to find the torque on the shaft so I can accurately model and optimize the shaft in SolidWorks.
 
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That, and how has it been breaking? It may be torque, but it may also be alignment, temperature issues, bearing problems, etc. Drive shafts are pretty robust, what size motor is it and what's the throughput on the conveyor? Have operating conditions changed since it's original installation?
 
If the actual shaft is breaking, instead of a shear pin, then solids works at the moment is not going to solve the problem.
 
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