Do Vacuum Tube Amplifiers Emit X-Rays at Lower Voltages and Frequencies?

[Salvador]

I recently got an older tube amplifier , since ti was dirty from being left for a long time in an old shed i took the covers off and cleaned it , now I am listening it also with the covers off , everything works etc.
Now I wonder do tubes at lower voltages and lower frequencies such as in the audio stuff emit some sort of x ray or other frequency radiation or are they completely safe in these applications?

a crt for example does emit some radiation but it's plate voltage I assume is also much higher and so is the operating frequency , so does it depend on both the frequency and plate voltage or more on voltage?

 

[davenn]

a crt for example does emit some radiation but it's plate voltage I assume is also much higher and so is the operating frequency , so does it depend on both the frequency and plate voltage or more on voltage?

yes it is an energy related thing
I'm not sure of the specifics on what sort of voltages are required to produce x-rays
the 20 - 25kV of the old TV CRT's were capable of some x-ray productionwill have to do some googling

Dave

 

[davenn]

here's some reading material for you ...

http://pd.chem.ucl.ac.uk/pdnn/inst1/xrays.htm

https://en.wikipedia.org/wiki/X-ray_tube

http://www.sprawls.org/ppmi2/XRAYPRO/

http://www.fda.gov/Radiation-EmittingProducts/ResourcesforYouRadiationEmittingProducts/ucm252764.htm

cheers
Dave

 

[nsaspook]

I
Now I wonder do tubes at lower voltages and lower frequencies such as in the audio stuff emit some sort of x ray or other frequency radiation or are they completely safe in these applications?

The B+ for audio amps was usually only a few hundred volts with 500vdc being a typical max plate voltage for beam power audio tubes. The danger from any type of radiation is pretty close to zero in the audio range
.
Completely safe is asking a lot, I wouldn't eat them.

 

[Baluncore]

An electron accelerated across 500 volts will gain an energy of 500 electron volts.
The photon emitted when it hits the anode (target) will obey the Planck–Einstein relation, E = h * u.
https://en.wikipedia.org/wiki/Planck–Einstein_relation

In convenient units, that relation becomes; photon wavelength (nm) = 1239.8 / voltage.

For 500 volt that gives a wavelength of 2.5 nm which is beyond ultraviolet and is classed as a soft x-ray.
If soft x-rays manage to pass through the glass envelope of the vacuum tube they will be rapidly absorbed by the air.
They are not a danger.

 

[Salvador]

Ok so I see that it doesn't matter so much on frequency as on the plate voltage , because above certain threshold plate voltage the electrons hitting the anode will have energy high enough to produce x rays.but then we are talking in terms of several Kv and higher I assume.

It's an old soviet made amp called Priboj 50. the dual beam output tube plate voltage is above 400v.If I'm correct about 420v.So unless I get a shock from that , otherwise it should be harmless.

P.S. Just while on the topic , one channel sounds great the other one has minor but audible distortion and also when observing the speaker cone visually on lower frequency drum kicks it moves more inward than outward and the sound definitely feels wrong.
I got a capacitance meter and will measure the electrolytics if they will be ok then i will swap the tubes from the good channel to see maybe one of them is slowly dying, i haven't had that much experience with tubes so will have to learn some new " old" tricks.

 

[Baluncore]

, one channel sounds great the other one has minor but audible distortion and also when observing the speaker cone visually on lower frequency drum kicks it moves more inward than outward and the sound definitely feels wrong.

The envelope of a drum beat may be a low frequency event, but the fundamental and harmonics that are enclosed by that envelope will be broad band since the impact of the drum stick is a step function excitation. Vacuum tube amplifiers can have a very good low frequency response because they have high grid impedance. You may be seeing a faithful DC reproduction of the drum stick impact.

Alternatively, if it is a push-pull output stage, a fault may cause circuit asymmetry that will generate even harmonic distortion.

 

[Salvador]

that is a push pull output stage yes.But I doubt that's a what you called it "faithful" reproduction , it really sounds like distortion , and the other channel sounds much better more like normal I would say.Don't want to brag about it but I do have some decent listening skills as well as history.
it's almoust like that channel is just either pushing or pulling but not both

So I measured the caps , they are all up to spec even though since they are high voltage there may be something going on under voltage that I can't " see" So I will replace them after a while.
the tubes themselves are good because I did the old tube trick, simply swapped the tubes one by one from the working channel into the one that distorts and nothing changed.
the thing that helps is that the channels are both identical , and quite frankly except for the tubes and a few caps there arent much other parts on there to blame for anything.

 

[Baluncore]

Measure differences in screen grid voltages between channels and sides.
Old carbon resistors eventually go open-circuit in HV circuits. Most new resistors are only rated to 100 volts. If you replace resistors use series chains for HV and power.

Cross over the two signal paths between the channels to (bracket) where the problem changes sides. Coupling capacitors are convenient points of access.

Swap components between channels and/or between push-pull sides to identify the faulty component.

 

[Salvador]

I repaired the priboj yesterday , the fault was quite simple , each channel has two output tetrodes with big anode pins on top of the tubes envelope , eahc tube has a 240ohm 1w resistor attached to it's driving grid or accelerating grid can't remember , one of those resistors was changed by someone some time ago , I could tell because the original resistor probably was dead due to heat which left a black spot on the pcb although the resistor on the board looked new and fresh but when i pulled it with my two fingers it came out like a knife from hot butter - easily.
I resoldered the resistor and now it's tight in place with good contact and he channel works and the amp sounds very nice overall.although after some two hours of listening I started to get some weird popping and crackling noises in that same channel which progressed into louder bass type booms after a while , at first i thought that maybe one of the tubes are going bad due to heat, after all the soviet 6P3C-1 tube was a civilian tube and wasn't that stable as it's military counterpart the GU19 which I plan to get as an analog and simple replace , but after i turned the amp off and let it cool for a while I then plugged the amp back in and now that very channel had a mains 50hz type HUM which was stable and loud, almost like someone is driving the output transformer with AC.
Now here's my analysis , the tubes were cold and when i plugged in the power cord the hum in that channel was immediate right at the moment the cord touched the socket , so the hum is not comming through the signal path because these tubes take atleast 10 secs to warm up before any music or input signal can be heard.
since there are not many parts to go wrong in such an amp , I'm almost 100% sure that the old high voltage rated electrolytics have gone dead on that amp side of the psu and now due to the circuit architecture the mains ripple is literally driving the output transformer since the rectified high voltage goes right through the transformer primary center tap to both ends were the tetrodes are located.
also the caps may fall short circuit because the mains transformer is taking excessive current i can tell because everytime i switch it on with this hum the mains 5A fuse blows after some secs.

what do you think?

also i assume i should make another thread were i would like to discuss more in depth the tube analogs that could be used and the further evolution of this tube thing that I'm into now.

also P.S. Baluncore , even though we had some rough times in my smps thread I am still happy to see you around and right now I am in the final stages of finishing the same smps just on a new pcb were everything is put together with attention to detail and not using point to point wire connections like in my previous experiment case.which also worked very nicely given the rough construction it had.
I am now trying to choose which filter caps should be better for my secondary output.Maybe if I gave some links to the caps i have in mind you could help me choose the better option for the money ?

 

[Baluncore]

Electrolytics are always prime suspects. Select high temperature rated electrolytics, similar to SMPS mains supply reservoir caps.

Also, thermal cycling cracks solder joints over time and they probably all need to be redone after 20 years.

 

[Salvador]

it's just that both for the smps and the tube amp the electrolytics to choose from are so many , some have better ESR but lower rated lifetime some vice versa also the brands differ but basically i have choosen between panasonic, nichinon, rubycon, cornell dubilier etc I mean in the end does it matter that much to search out specific series etc or simply ake a good overall cap and put it in and use it ?

for the smps secondaries I'm looking towards some 200v/1000uF, I need 4 pieces for one channel so that means 8 in total as I have two independent transformers and rectifiers.

 

[jim hardy]

how much is your ripple current ? Leave yourself 50% headroom ...

This looks like a practical line
http://www.cde.com/resources/catalogs/SLP.pdf

maybe five bucks at Digikey
http://www.digikey.com/product-deta...ronics-cde/SLP102M200H5P3/338-1454-ND/1881931

 

[Planobilly]

If the electrolytics are more than ten years old change all of them. They dry out and can cause big issues. They will work sometimes even if very old. I cranked up a 1934 RCA Radio that had the original caps and the radio worked...not very well but it worked. Don't try this at home as they say...lol Good way to start a fire or worse.

The hum you get as soon as you turn on the power is most likely AC leakage from the filter caps. Old transformers will hum sometimes. Crackings and pops are almost always tubes, well if the speakers are working proper. Sometimes not only from a bad tube but from a bad tube socket which is arcing. Look for black spider web looking stuff on the tube sockets. Check the speaker with a ohm meter and if it is a 8 ohm speaker the read should be somewhere in the ballpark of 7.3 ohms.Move the speaker cone with you hand to see if it is sticking and moves smoothly. Careful and don't put to much pressure in the speaker cone as old speaker cones are dry and easy to break. Be sure the speaker leads are hooked up correctly. There is + sign and a - sign on most speakers pin connectors.

The only real danger with tubes is the high voltage they run at. If you come in contact with 500 volts you may get lucky and it may not kill you but you will unlikely make the same mistake again. I have seen a few old know it all TV guys get knocked on their butt, and one die while I was 10 foot away. Many cool looking tube amps have the tubes exposed so you can see how cool they look..lol
They get hot as hell and will burn you good and proper if you touch then...well the output tubes for sure.

Not all tubes are safe to be around. Microwave for example will/ can burn you up. The only good news about that is people will get out of your way if you are on fire...lol...well at least that what Richard Prior said...lol

Tubes in general do strange things as far a noise is concerned even if they test good. I don't understand for sure why that is true but it is.

The best filter caps for "my" money are F&T from Germany, at least that is what I like and are easy to find. Yes I use Sprague Atom...good caps but cost a bit more than F&T. And yes there are all kind of high dollar filter caps to be had but the bottom line is if the ripple is gone what more do you want.

While I am on my soap box I will comment about tubes. For about 99.99% of the people in the world in a blind test they can not pick out a NOS RCA 7025 tube from a new JJ 12AX7S, well... that is if both being the same type and good tubes. There is more smoke and mirror BS being kicked around about vacuum tubes than anything I have ever seen. I own a couple of RCA 7025 NOS tubes and I can assure you they are not worth the 150 bucks or so that I could sell them for as far as sound goes. Cool stuff to say you own, yes, much better sounding, not so much.

Have fun with the amp..

Cheers,Billy

 

[jim hardy]

If you poke around with search engines you can find the 1960 or 1964 RCA Tube Manual online in pdf .
First few chapters of 1960 edition were my text in high school electronics, and i still recommend it.

Print those and the pages for whatever tubes ou have.

Learn what are typical operating voltages . A lot of troubls are old carbon resistors drifted high and those you find by voltage measurements. Your open screen resistor would have showed up as low screen voltage which causes low and distorted signal. Easy to mistake for a bad tube.

 

[Planobilly]

Hi Jim,

I downloaded the RCA Tube Manual and someone gave me a really old beat up hard copy plus a sub book. I have looked at every data sheet I can get my hands on from as many MFG as I can find..

How do I go about finding the true dissipation in watts for a 6l6GC running in my amp?

I have seen data sheets that say everything from 25 watts to 40 watts.

So...assuming a plate voltage of 450V just as an example it goes like this. 25 / 450 =0.05555555555555556 X .7 = 0.0388888888888889 or APX 39 ma plate current at 70% of max. For 40 watts at 450V the plate current at 70% of max would be 62 ma

50% could be considered cool 60% perhaps normal 70% Hot and 80% really pushing the limit with for sure shorten tube life.

For my own amp I don't care if I have to replace tubes every three months if I get the sound I want but I assume not many people would be willing to spend that money for tone.

With these Fender Hot Rod Amps I been rebuilding, TP30 at 60 mV per Fender schematic should give the proper plate current. I have measured it but I forget just what is was, and again without knowing the exact dissipation in watts the number does not mean much.

Cheers,Billy
Perhaps I am missing something??

 

[Planobilly]

This site has a ton of free books and tube manuals related to vacuum tubes.
Some are really math heavy and some are easy to understand.
http://www.tubebooks.org/

 

[jim hardy]

How do I go about finding the true dissipation in watts for a 6l6GC running in my amp?

What's wrong with measured (plate volts X plate amps ) ?

 

[Planobilly]

So I run the amp into a say 250 watt 8 ohm resistor dummy load and turn it all the way up and measure the plate current?? I also assume some amount of drop in plate voltage at full volume...well I guess...never measured the plate voltage at full volume before.

I guess my real question is the data sheet stated dissipation in watts is only correct if everything in the tube is up to specs...correct?

 

[Planobilly]

Sorry Jim...I have to get some sleep...I am really a bit worn out tonight and most likely not thinking well too begin with. Plus I have to go to Marathon in the morning to install a radar on a boat.

I will look at your answer tomorrow.ZZZZZZZZZZZZZZZZZZZ

GN

Billy

 

[Tom.G]

the hum in that channel was immediate

switch it on with this hum the mains 5A fuse blows

That sure sounds like the output transformer primary is shorted to ground. Remove the B+ wiring to it and use an ohmmeter to Gnd.

 

[jim hardy]

I guess my real question is the data sheet stated dissipation in watts is only correct if everything in the tube is up to specs...correct?

i think the datasheet says 30 watts is maximum , presumably continuous.
Have you noticed the plates glowing red? If not you're probably ok.

 

[Salvador]

today is a sad day for me , my cat got lost yesterday while falling out the window , since its only second floor and below is a garden he was ok after the fall which i saw but then he just went away, i went after him but couldn't find him.

AS for the Priboi tube amp I think he output transformer of that channel just went bad.After all it looks like it's not the electrolytics , I measured them all and they show good capacitance , but then i measured the output transformer simply with an ohm meter and the primary winding which goes from the +420v line to the tube anodes shows a very low resistance to the secondary winding which is the output winding, about 20 Ohms.
that is definitely a short given that the primary runs at above 400v.
i'll disconnect the transformer and see what can be done.

P.S. Just wanted to say that I'm officially lost, i now disconnected both output t5ransformers and one still measures those 20ohms to speaker output from primary but the other one also measures from primary to speaker out only about 80 Kohms , but they shouldn't measure at all I think, or I'm I just dazed and confused

 

[jim hardy]

P.S. Just wanted to say that I'm officially lost, i now disconnected both output t5ransformers and one still measures those 20ohms to speaker output from primary but the other one also measures from primary to speaker out only about 80 Kohms , but they shouldn't measure at all I think, or I'm I just dazed and confused

Have they been in a moist place ?
The 20 ohm one is bad you might as well take off its covers and see if you can find the short, it's probably burnt there. Maybe you can separate the shorted wires, i fixed my wife's dishwasher motor that way. Sometimes baking it in the oven around 120F overnight to dry it out then dipping in varnish will fix one. I use plain woodworker's varnish because i usually have a gallon can of it around and that's convenient for dipping. Oil based enamel works too, I've fixed fan motors from a spray can..

The 80K one i'd definitely bake before applying voltage again.

 

[Planobilly]

Hi Salvador,

Very sorry to hear about your cat. I am working on a boat today but when I return tonight I will help you with the amp. I get "officially lost" about once a day! So don't let it get you down. Here is a site with the schematic...I think...I did not try to download it.

http://www.eserviceinfo.com/index.php?what=search2&searchstring=Priboj+50

Any way I will find one when I get back home today. If you have skype send me a PM and perhaps being able to look at things will make it a bit less of a issue and I can be better help.

Cheers,

Billy

 

[Salvador]

thanks folks for the kind help, I already have the schematics and since i know russian language a bit i already have searched the net and it has tons of material about crazy russian tech guys modifying this amp some have even gone so far as to insert the now famous 6C33C or in english 6S33S tube which originally was only for the MIG fighter jet , the MIG 25 to be exact , a very thick glass envelope and basically built to withstand a nuclear EMP , but it's quite pricey to get them now and after all many of the " my tubes sound like heaven" talks are only 50% science based the rest is pure imagination, emotion and BS.

As for the transformers , well yes the amp itself stayed in a near outside temp place and probably moist.For long years.
the transformers are actually well built their full of this grease type thing but it looks like that hasnt helped this time.maybe i too did some damage when i took it home since it was extremely dirty i cleaned it with a moist old t shirt.

maybe i should try the heating and letting them dry advice.

 

[jim hardy]

I'd open the 20 ohm one. If you're lucky just some rust or something pushed its way into a wire.

 

[Planobilly]

Hi Guys,

I just returned from a long day on the ocean. Took a short nap and drinking the second cup of coffee, but I am here and ready to help.
I sent the skype request .

 

[Salvador]

I invited you now because I didin't got the request , as for the output transformer I mean don't they usually have some kind of layers upon layer of isolation between the primary and secondary , I have taken apart quite few transformers in my life that were burnt out or simply old but they all were mostly mains ones but even then i mean the isolation layers were kind of thick and it is hard to imagine why would there be a short somewhere.
I think the more usual thing would be for the windings to short out because thew wire runs next to the next one all along but here I have a primary secondary thing that's weird.

i'm kind of reluctant to open the transformer because the primary has many many turns of a thin wire and it would be a nightmare to sit all day and wrap those windings back on one by one.
also i have heard that the output transformer is really sensitive to how good and accurate the windings and all the packing is otherwise it can become noisy and distort ?
I have wound some mains transformers with hands but only when their high power so the wire is thick and is nice and easy to hold into the hand.

 

[jim hardy]

i'm kind of reluctant to open the transformer because the primary has many many turns of a thin wire and it would be a nightmare to sit all day and wrap those windings back on one by one.

i had figured it was one of this style with covers that you can remove

i would not attempt to unwind and rewind one , i'd only look for an easy fix.

 

[Salvador]

http://www.pastisch.se/faktiskt/c-core00.jpg

the transformer is actually quite easy to open , simple take it off , then open the core tensioner steel and you have two C cores that each come out from their respective side.the rest is simply an open bobbin , its not the transformer itself that i fear it's the number of small gauge wire windings that I hate :D
I'm heating them now on my radiators since it's still the last month of winter outside , after that I'm going to put them in an oven for a while , this old russian wire enamel is pretty strong so ill turn the heat up quite a bit , i have nothing to loose anyway , I found a guy who has another Priboi and he will sell it to me for cheap money.
that was the only ad of such an amp in the whole country so i may consider myself lucky , and the ad came on exactly when mine broke :D Funny .

 

[Planobilly]

Hi guys,

I have been gone all day...just got back.

I will look at skype now.

Billy

BTW...just got a HAMEG 203-5 scope which seems to work..I know nothing about analog scopes, never owned one...lol Also a Tektronix 2205-40 which will turn on but focus control not working...These were given to me by a friend. The "fix me" pile is getting larger..lol

Cheers

 

[jim hardy]

its not the transformer itself that i fear it's the number of small gauge wire windings that I hate :D

dont unwind it ... what you want is to let whatever pushed the wires together relax, then fill the void with insulating varnish or something. Hopefully a long warm dry will achieve the relaxation for you. Dont heat enough to soften the old varnish, i'd stay below 140F.
If that fixes it try soaking the bobbin&windings overnight in a can of thin varnish. Dont get varnish in the core's air gap that'll change inductance.
PlanoB posted two great audio transformer links.

 

[Salvador]

Ok I see what I can do and report back

 

[Salvador]

Ok so for those who followed , after all my assumptions were wrong I did change now the output transformers and the amp is back in business.
now i left the transformers on a radiator for about a week, the one which had the high resistance from primary to secondary now has no resistance at all measuring with a multimeter, so it's likely it fixed itself.
the other one which had the 20 ohms between the windings still has the same fault with the same resistance as before , so i will proceed to the next step as to put it in an oven.
maybe if it works out I will have two working tube amps instead of one, since the other tube amp from which i took the transformers is also fine.

 

[Salvador]

also I have found out that of all genres classical sounds the best on this and probably many other tube amps.
i think it has something to do with the fact that due to the output having transformers the very low frequencies and the very high get kind of influenced and cut off a bit.

 

[jim hardy]

i think it has something to do with the fact that due to the output having transformers the very low frequencies and the very high get kind of influenced and cut off a bit.

There's volumes written on the subject sound of tubes vs solid state amplifiers and it ranges from very scientific inquiries with spectrum analyzers to utter bilgewater .

One author picked up on these facts
Tube amps resemble a current source because of pentode characteristics and large inductance of the output transformer . They reproduce the input signal as a current waveform.
Solid state amps resemble a voltage source because they employ feedback . They reproduce the input signal as a voltage.
Most lab tests of an amplifier use a resistor load .
For a resistor load, voltage and current waves have the exact same shape.

When there's inductance present , voltage and current waves have same shape ONLY for a sine wave. That's one of the oddities of Mother Nature's favorite shape, the sinusoid , it doesn't change shape when you integrate or differentiate it.
More complex waves such as square or Mozart will change shape.
Now a speaker is a motor with inductance and inertia in addition to resistance.
In a motor current determines torque and voltage determines speed(velocity) .
A motor when driven by a current wave of given shape will not have same motion as when driven by a voltage wave of same shape.

If you have a 'scope try it - set your function generator for square wave and drive a speaker through different amps, observing voltage across speaker.. Repeat with resistor load.

 

[Salvador]

Hmm i'll have to digest some of this , so for inductance if driven with a sinusoidal wave voltage and current run just like they do in a purely resistive load aka together?
I think i confused the inductive load for the capacitive load , hence all the fuss about the smps mains filters producing bad power factor if not corrected.

as for the tubes you mentioned a pentode amplifier but the one I have is using dual beam tetrodes in the output.Now I have to read some papers otherwise I am not that smart at telling he difference between them but I assume there is some.

 

[jim hardy]

so for inductance if driven with a sinusoidal wave voltage and current run just like they do in a purely resistive load aka together?

For an applied sine wave voltage, Inductance gives a phase shift between voltage and current. Shape doesn't change, just current wave shifts toward 'later' by a fraction of a cycle..you've heard the expression "current lags in an inductor" Human ear is not sensitive to phase.
For an applied square wave voltage, inductance will change the shape of the current wave from a square toward a triangle .
http://electronics.stackexchange.co...change-in-current-and-what-is-its-correct-for

If there is significant internal resistance, the current looks more like:

a speaker has resistance of about 70% of its nominal Z,
ie an 8 ohm speaker has ~5.6 ohms of resistance and some inductance.

old jim

 

[jim hardy]

as for the tubes you mentioned a pentode amplifier but the one I have is using dual beam tetrodes in the output.Now I have to read some papers otherwise I am not that smart at telling he difference between them but I assume there is some.

A pentode is just a tetrode with "Suppressor Grid" added close to the plate.
When the plate approaches red hot it'll emit some electrons that would be attracted to the positive screen grid.That's called 'secondary emission'.
The nearby suppressor grid is at same potential as cathode , so it tends to push those secondary electrons back toward the plate where you want them.
That's all explained in the RCA tube manual that(i think) you've downloaded.

Have fun with your tube amps. I love that blue glow ..
picture courtesy of http://gpoint-audio.com/about-valves/

Try a search on loudspeaker inductance, My google seems eager to please
http://users.ece.gatech.edu/mleach/papers/vcinduc.pdf
http://www.eminence.com/support/understanding-loudspeaker-data/
https://www.klippel.de/fileadmin/klippel/Files/Know_How/Literature/Papers/Voice_Coil_ Impedance_04.pdf

old jim

 

[dlgoff]

Now a speaker is a motor with inductance and inertia in addition to resistance.

I know how you like visuals, so I thought I'd share this Physics animations site. And as to the speaker,

A loudspeaker is a linear motor with a small range.

they have the embedded flash player image http://www.animations.physics.unsw.edu.au/jw/flash/speaker_vibrating.swf
loudspeaker page = http://www.animations.physics.unsw.edu.au/jw/electricmotors.html#loudspeakers

 

[Salvador]

I will try to resurrect the other Priboi amp that I have , that one is a 75watt per channel version , i now have one output transformer i have to finish the other one , hopefully.

as for the picture Jim posted of the glowing tubes, i think most of those photo's are a bit edited or taken with some special lens etc because as much as I have observed in real life the tubes never glow as strongly or as beautifully as they seem to in photos.
ans is that blue color from the electrons interacting with the camera or can it be seen directly with naked eyes ? I have never seen blue light from a tube with my eyes in real time.

 

[jim hardy]

ans is that blue color from the electrons interacting with the camera or can it be seen directly with naked eyes ? I have never seen blue light from a tube with my eyes in real time.

Darken the room. It's very real, but not all tube types have it.
6973 Beam Pentodes in my high school project hifi shone wonderfully.

 

[nsaspook]

http://www.jacmusic.com/techcorner/ARTICLES/English-neu/blueglow/blueglow.htm

 

[Salvador]

just if anyone's interested I managed to repair the output transformer , after carefully studying the way it's built I rewound the bobbins that were damaged and now it finally works.
so what started out as a spare not working amplifier to make this one work turned out a lesson learned and two working amplifiers.