What Material Is Best for a 2740 mm Shaft Transmitting 2100 kNm at 40 RPM?

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Selecting the appropriate material for a 2740 mm shaft transmitting 2100 kNm at 40 RPM requires careful analysis of stresses, including torsional and bending stresses. Neglecting bending moments in such a long shaft is considered imprudent, as it can significantly impact the design. Factors such as the shaft's support and bearing spacing are crucial in determining stress distributions and rotordynamics. Additionally, fatigue calculations often govern the final design, emphasizing the need for a comprehensive approach that includes a factor of safety. Overall, a thorough understanding of the physical properties and loading conditions is essential for material selection.
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I want to find out suitable material with it physical properties, like allowible shear stress, which will be suitable for the shaft with following given data.
R.P.M = 40 rpm
Transmitting torque = 2100 kNm
Length of the shaft = 2740 mm
Smooth drive.
Neglecting the bending movement of the shaft.
 
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Selecting the material requires knowledge of the stresses, and no one can know those stresses without doing the analysis on the particular shaft geometry. You need all the loads (not just torque) in addition to all the geometry.
 
shams alam said:
I want to find out suitable material with it physical properties, like allowible shear stress, which will be suitable for the shaft with following given data.
R.P.M = 40 rpm
Transmitting torque = 2100 kNm
Length of the shaft = 2740 mm
Smooth drive.
Neglecting the bending movement of the shaft.

2100kNm & shaft length of over 2m, neglecting Bending Moment would be stupid.

Start finding all the stresses, eg, torsional stress & bending stress, calculate the maximum stress induced, assume an appropriate factor of safety depending upon the application, get the minimum strength required using FoS * Stress induced, select a material.
 
ank_gl said:
2100kNm & shaft length of over 2m, neglecting Bending Moment would be stupid.

Start finding all the stresses, eg, torsional stress & bending stress, calculate the maximum stress induced, assume an appropriate factor of safety depending upon the application, get the minimum strength required using FoS * Stress induced, select a material.
That's pretty good ank_gl, and it's not incorrect. But don't forget that a shaft is typically subject to fatigue, and it's typically the fatigue calculation that governs the final design.
 
ank_gl said:
2100kNm & shaft length of over 2m, neglecting Bending Moment would be stupid.
Not necessarily. The OP hasn't mentioned anything about how the shaft is supported, i.e. the locations/spacing of the bearing surfaces. That is going to be the biggest factor in the real design in that the rotordynamics will dictate whether the bending moment argument is valid or not.
 
That's pretty good ank_gl, and it's not incorrect. But don't forget that a shaft is typically subject to fatigue, and it's typically the fatigue calculation that governs the final design.

yes right, but I meant that FoS should take care of all those things.

Not necessarily. The OP hasn't mentioned anything about how the shaft is supported, i.e. the locations/spacing of the bearing surfaces. That is going to be the biggest factor in the real design in that the rotordynamics will dictate whether the bending moment argument is valid or not.

oops!:redface: forgot that part altogether about BM
 
ank_gl said:
2100kNm & shaft length of over 2m, neglecting Bending Moment would be stupid.

and so is neglecting friction and aero drag in dynamics problems, but when you're a student you have to start somewhere. basically, I am assuming the OP is a student, since the question has that school-ness ring to it
 
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