Will air turbulence in flexible airduct causes water condensation?

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Discussion Overview

The discussion centers on the potential for water condensation in flexible air ducts within air conditioning systems, specifically focusing on the effects of air turbulence, temperature, and humidity conditions. Participants explore various scenarios and conditions under which condensation might occur, as well as the implications of airflow dynamics in bended ducts.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants inquire whether condensation can occur in bended flexible air ducts due to air turbulence.
  • There is a suggestion that temperature may increase in areas of turbulence due to decreased airflow, although the extent of this increase is debated.
  • One participant argues that the dry bulb temperature may rise while the dew point remains unchanged, potentially decreasing the likelihood of condensation.
  • Another participant emphasizes that an increase in moisture content near the dew point is necessary for condensation to occur, regardless of duct shape.
  • Concerns are raised about the insulation of ducts and the potential for water intrusion from external sources, such as leaks or high humidity conditions.
  • References to external resources are provided to support the discussion on humidity and condensation principles.

Areas of Agreement / Disagreement

Participants express differing views on the relationship between temperature, dew point, and condensation, with no consensus reached on the conditions under which condensation occurs in flexible air ducts.

Contextual Notes

Limitations include assumptions about airflow dynamics, the impact of humidity levels, and the specific conditions under which condensation might accumulate in the duct system.

LMC
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In a normal aircond system using flexible airduct, assume airflow with temperature & humidity conditions (Tdry=23°C; Tdew=13.4°C; RH=55% ) go through a bended flexible airduct where air turbulence is formed:
1. Can condensation happens at the bended flexible airduct due to air turbulence?
2. Will the temperature increased at the air turbulence area due to decreased air flow?
3. If yes, how high can it be? Will temperature raises so high that the Tdewpoint at this turbulence point = 23deg.C (the air that flow next to the turbulence) and caused condensation? 4. Under what condition change will water condensation at the bended flexible duct happens and accumulate water? For how long?
 
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LMC said:
In a normal aircond system using flexible airduct, assume airflow with temperature & humidity conditions (Tdry=23°C; Tdew=13.4°C; RH=55% ) go through a bended flexible airduct where air turbulence is formed:
1. Can condensation happens at the bended flexible airduct due to air turbulence?
2. Will the temperature increased at the air turbulence area due to decreased air flow?
3. If yes, how high can it be? Will temperature raises so high that the Tdewpoint at this turbulence point = 23deg.C (the air that flow next to the turbulence) and caused condensation? 4. Under what condition change will water condensation at the bended flexible duct happens and accumulate water? For how long?
1. No.
2. Very little.
3. No.
4. Location of bend is low and water is being carried away from thecolling coil or condensate pan. Perhaps too much humid fresh air is entering the system and relative humidity is much higher than assumed for that temperature (the coil is unable to condensate some of it due to high velocity or few rows or refrigerant temperature).

There is turbulence in the blower and the whole duct system.
 
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Lnewqban, thanks for your reply.

In another word, is my understanding correct that only when there's an increase in moisture content (at/almost near dew point temperature) inside the airduct that condensation will happen, regardless of straight/bended airduct?
 
LMC said:
2. Will the temperature increased at the air turbulence area due to decreased air flow?
3. If yes, how high can it be? Will temperature raises so high that the Tdewpoint at this turbulence point = 23deg.C (the air that flow next to the turbulence) and caused condensation?
#2 is yes, a little, but #3 is backwards. The [dry bulb] temperature goes up, but the dew point stays the same. So it decreases the chance of condensation, not increases.
 
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russ_watters said:
#2 is yes, a little, but #3 is backwards. The [dry bulb] temperature goes up, but the dew point stays the same. So it decreases the chance of condensation, not increases.
Thanks russ_watters for your reply.
 
LMC said:
Lnewqban, thanks for your reply.

In another word, is my understanding correct that only when there's an increase in moisture content (at/almost near dew point temperature) inside the airduct that condensation will happen, regardless of straight/bended airduct?
You are welcome.
A surface, which remains cooler than the air, is needed for abundant condensation to happen.
The insulation of that flex duct should avoid the heat transfer or energy loss, that a massive flow of cool air needs to reach the condensation point.

Because of that, I believe that water is finding its way into the duct layout somehow.
In Florida, it is common to find internal mold growth a few feet away from the coil in commercial installations, mainly due to splashing.
One case, had a pipe leak dropping on top of a metal duct, and water was finding its way inside the insulation and duct, via leaky seams: mold was growing inside that section only.
 
russ_watters said:
#3 is backwards. The [dry bulb] temperature goes up, but the dew point stays the same. So it decreases the chance of condensation, not increases.
Hi russ_watters, is my understanding correct that dew point stays the same because moisture content remains the same?
 
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LMC said:
Hi russ_watters, is my understanding correct that dew point stays the same because moisture content remains the same?
Yep! Dew point is a direct function of just moisture content. Unlike relative humidity which is a function of moisture content and temperature.
 
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Please, see:
https://web.ornl.gov/sci/buildings/conf-archive/2007 B10 papers/010_Morse.pdf

https://www.engineeringtoolbox.com/humidity-measurement-d_561.html

https://www.practicalhvac.com/uncategorized/the-psychrometric-chart/

sensible-heat-factor.jpg
 
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