Amperage draw versus Air flow VFD Fan

AI Thread Summary
The discussion revolves around the performance of a VFD fan pushing air through a filter, noting that downstream resistance increases over time without a corresponding decrease in amperage draw. Participants express confusion about the stable amperage despite added resistance, suggesting that airflow may be stalling rather than decreasing linearly. It is highlighted that the relationship between filter loading, airflow, and pressure is complex, and stable amperage can occur under certain conditions. The importance of measuring airflow and static pressure is emphasized as a next step for clarity. Overall, the conversation underscores the need for further investigation into airflow metrics to understand the fan's performance accurately.
mattibo
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I have a VFD fan that pushes air through a filter. Over time, downstream resistance gets higher due to the filter. Fan speed remains constant. We have looked at amperage draw and it has remained stable even with this added resistance. Does that mean that air flow remains constant?

Kind of confused that we are getting constant amperage. I'm inclined to think that we should be seeing a decrease in amperage draw since we should be pushing less air to due added downstream resistance.
 
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Fans come in many blades some for CFM others for presser . it is probable that your air flow is stalling . This would not show in a amp test. Did you check the static presser downstream . You could remove the filter then if air stalling was the problem the amp should show a higher reading. A stall air flow will still hold a press downstream.
 
mattibo said:
I have a VFD fan that pushes air through a filter.

Fan speed remains constant.
What is the VFD doing? Is it under any sort of control?


Over time, downstream resistance gets higher due to the filter.
How much? Are you actually measuring it?
We have looked at amperage draw and it has remained stable even with this added resistance. Does that mean that air flow remains constant?
Not necessarily. Filter loading is not always a linear (or parabolic) relationship between airflow and pressure and the fan curve can have different shapes, so if resistance goes up and airflow goes down, the amperage could stay the same. That's not common, but it is possible.

Do you have a way of reading the airflow?
Kind of confused that we are getting constant amperage. I'm inclined to think that we should be seeing a decrease in amperage draw since we should be pushing less air to due added downstream resistance.
That would be the expected result, yes.
 
What is the VFD doing? Is it under any sort of control?
No control. Just for additional operational flexibility.

How much? Are you actually measuring it?
Between 2-3 in. H2O

Not necessarily. Filter loading is not always a linear (or parabolic) relationship between airflow and pressure and the fan curve can have different shapes, so if resistance goes up and airflow goes down, the amperage could stay the same. That's not common, but it is possible.

BHP is constant since P = IV and both voltage and current are constant in my case. I guess that means that my increase in delta static pressure across the fan is exactly proportional to my decrease in air flow no?

Do you have a way of reading the airflow?

That is the next step.
 
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