Damn it! I can't quit ...
@OldYat47, I'm sure you are in good faith, so let's go at it one more time. You have a tendency to choose and pick the statements you answer and ignore the other ones, so I indicated in my post where you should stop and think about what you read and give us your opinion about what I wrote.
Don't ignore a single «check point» I inserted if you want to answer to this post. I just want to know where you agree with me and, if not, how you see it. If you don't understand what I said, please tell me, I'll try to find another way for you to picture it.
If you answer to argue this post in anyway, please tell me you understand and agree to the previous paragraph, got it? (answer here)
You seem to like numbers better than variables, so let's go back to the graph I made earlier:
First let's assume that the black dots on the «Constant power» curve are where the curve meets the other gear curves. Before & after is really close, but not quite on it. Let us assume that, such that we don't argue that the 2nd gear is tangent to «Constant power» curve at 40 km/h or 43 km/h. It is 40 km/h, because someone put the black dot there and he reads data better than he draws.
If you answer to argue this post in anyway, please tell me you understand and agree to the previous paragraph, got it? (answer here)
Now, you are saying that in 2nd gear there is more torque at 25 km/h than at at 40 km/h, and you are right. Don't think nobody else noticed that. Let us look at the 3rd gear instead. Let us look at just 40 km/h (The red line I drew). You can see that I am at maximum torque in 3rd gear, right? There is no way I can produce more torque into that gear ratio, right? But I can also shift it in 2nd gear and you can appreciate that - always at 40 km/h - I produce a larger tractive force in that gear. You must see this, since you said it yourself:
OldYat47 said:
Again, Jack Action's curves show this to be the case. The vehicle will accelerate faster in 2nd gear until about 47 KPH than it will after shifting to 3rd gear.
If I shifted from 3rd to 2nd and increase my traction force - always being at 40 km/h - than someone could logically state:
«Let's shift in 1st gear, there is a lower gear ratio, therefore it must produce an even bigger force.»
But when we look at the graph, we see that it is not the case. The traction force in 1st gear is still slightly higher than in 3rd gear, but it is less than in 2nd gear. So that way of thinking is obviously wrong. What happened? What is so special about 2nd gear at 40 km/h?
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
You answer that question like there is some kind of voodoo going on, like nobody understand what is happening:
OldYat47 said:
Sometimes it's better to use (less torque X lower gear) than (more torque X next higher gear).
In essence, you are telling us to go by trial and error: Try every possible gear ratio that you can think of, find the rpm the engine is in at 40 km/h, calculate the wheel torque for every case, and find out the gear ratio that gives out the larger wheel torque.
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
You even go further by saying:
OldYat47 said:
You can't "see" this instinctively from the power curve.
But look at the graph once more. Where is situated the traction force on the 2nd gear at 40 km/h? It meets the «Constant power» curve, which is the tractive force produced with the maximum power of the engine. So you are wrong: We can «see» this instinctively from the power curve.
For a given car speed (I can't stress this enough), you will always produce the maximum tractive force when the engine produces its maximum power (In math form: F_{max} = \frac{P_{max}}{v}, where v is a constant for the purpose of comparison). So if you want to produce the maximum tractive force you can think of at 40 km/h, you need to find the gear ratio that will set the engine's rpm where it produces its maximum power at 40 km/h. No need for trial and error.
So what is the gear that produces the maximum tractive force at:
- 25 km/h? 1st gear. Why? The engine is at its maximum power;
- 40 km/h? 2nd gear. Why? The engine is at its maximum power;
- 60 km/h? 3rd gear. Why? The engine is at its maximum power;
- 85 km/h? Top gear. Why? The engine is at its maximum power.
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
If we had 1 million gear ratios, we could select a gear for every car speed. In any case, when the selected gear produces more tractive force that any other
at a given car speed (again, I can't stress this enough), that is because the engine is producing its maximum power at this car speed.
SHIFT POINTS
What started this discussion? It is this statement:
OldYat47 said:
Using power is futile (more on that later). Just generate a set of output torque curves for each gear and overlay them. Your shift points may be determined by two factors: First, you run out of RPM so you have to shift, and second, output torque in the current gear falls below output torque in the next gear.
Power is not related to acceleration.
That was your quote, which was in direct opposition with a previous one made by
@cjl:
cjl said:
There's a much simpler way to do this. Optimum shift point is where the power the engine will be making in the new gear is the same as the power will be making in the old gear, so you'll be shifting after the power peak, but in a place where the new gear will be before the power peak. This will maximize the average horsepower, and thus the acceleration.
Going back at the graph, where are the best shift points to maximize acceleration? There are where the different gear curves meet one another. That is:
- Go from 1st to 2nd at 35 km/h;
- Go from 2nd to 3rd at 47 km/h;
- Go from 3rd to top gear at 68 km/h.
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
Why is the tractive force the same in both gears at those particular speed? You will notice that - in all cases - the lower gear is slightly after the peak power and the higher gear is slightly before the peak power. If you would have the actual power curve, you would see that it would correspond to 2 points on that curve where the engine produces the exact same amount of power. It is easy to prove by stating that P = Fv for the car. So if the tractive force is the same and the car speed is the same, therefore the power must also be the same. And the power at the wheel is the same as the power provided by the engine (not including losses).
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
If we add gears - say if we had 1 million gear ratios - The shift points would be closer and closer to the «Constant power» curve (Which correspond to keeping the engine's rpm at its maximum power at any car speed).
Why is your method working?
The «power» method is kind of cool, because we don't really need to know the engine's rpm; All we need is to know the actual power produced by the engine and we know the following will produce the best shift points:
Where the horizontal line's locations depends solely on the gear ratios themselves, i.e. where:
\frac{rpm_{lo}}{rpm_{hi}} = \frac{GR_{hi}}{GR_{lo}}
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
When you have access to the torque curve only, you will need to find the wheel torque & rpm from the engine torque & rpm and the gear ratio:
T_{w\ lo} = T_{e\ lo}GR_{lo}
rpm_{w\ lo} = \frac{rpm_{e\ lo}}{GR_{lo}}
T_{w\ hi} = T_{e\ hi}GR_{hi}
rpm_{w\ hi} = \frac{rpm_{e\ hi}}{GR_{hi}}
If you answer to argue this post in anyway, please tell me if you agree with the previous observation first. (answer here)
Then, you will visually inspect your data to find points where T_{w\ hi} = T_{w\ lo} and rpm_{w\ hi} = rpm_{w\ lo} or, in math form:
rpm_{w\ hi} = rpm_{w\ lo}
\frac{rpm_{e\ hi}}{GR_{hi}} = \frac{rpm_{e\ lo}}{GR_{lo}}
\frac{rpm_{e\ hi}}{rpm_{e\ lo}} = \frac{GR_{hi}}{GR_{lo}}
\frac{rpm_{e\ hi}}{rpm_{e\ lo}} = \frac{\frac{T_{w\ hi}}{T_{e\ hi}}}{\frac{T_{w\ lo}}{T_{e\ lo}}}
\frac{rpm_{e\ hi}}{rpm_{e\ lo}} = \frac{T_{w\ hi}}{T_{w\ lo}}\frac{T_{e\ lo}}{T_{e\ hi}}
By defintion:
\frac{rpm_{e\ hi}}{rpm_{e\ lo}} = (1)\frac{T_{e\ lo}}{T_{e\ hi}}
T_{e\ hi}rpm_{e\ hi} = T_{e\ lo}rpm_{e\ lo}
Or simply put:
P_{e\ hi} = P_{e\ lo}
We are again brought back to the power in low gear equals the power in high gear.
Whenever you need to know about torque and rpm, you will most likely have to multiply them at some point in order to find the power generated; whether you do it mathematically (like I just did) or that you do it intuitively by looking at a graph (like you are doing).