Electrostatic Clamps Using Dielectrics

In summary, electrostatic clamps are commonly used for holding workpieces during machining and electron beam microfabrication. They consist of an insulated conducting plate with a thin insulating sheet, and a film of oil is recommended to prevent sparking. One particular type operates at 300 volts and has a holding power of 2 atmospheres. To determine the thickness of the insulating sheet, the system can be treated as a parallel plate conductor with a dielectric in the center. The capacitance can be calculated using the equation C=\frac{A\epsilon_0\epsilon_r}{d}, but the grounded plate on top may affect the calculation.
  • #1
jmtome2
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b]1. Homework Statement [/b]
Electrostatic clamps are used for holding workpieces while they are being machined, for holding silicon wafers during electron beam microfabrication, etc. They comprise an insulated conducting plate maintained at a potential of several thousand volts and covered with a thin insulating sheet. The workpiece or the wafer resets on the sheet and is grounded. It is advisabled to apply a film of oil to the sheet to prevent sparking.

One particular type operates at 300 volts and has holding power of 2 atmospheres. If the insulator is Mylar (Class-A; [tex]\epsilon_r=3.2[/tex], what is its thickness?


Homework Equations



[tex]F=-\frac{dW}{dx}[/tex]

[tex]W=\frac{1}{2}CV^{2}[/tex]

[tex]Q=CV[/tex]


The Attempt at a Solution


Can I treat this system as a parallel plate conductor with a dielectric in the center? I don't see how to extract the thickness from this.

[tex]F==-\frac{dW}{dx}=\frac{1}{2}\frac{Q^2}{C^2}\frac{dC}{dx}=\frac{1}{2}V^2\frac{dC}{dx}[/tex]

But the capacitance is constant [tex]C=\frac{Q}{\Delta V}[/tex] meaning F becomes zero... which does not makes sense...

Is there another way to calculate the capacitance?
 
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  • #2
I know the capacitance of a parallel plate configuration with dielectric filling the middle is [tex]C=\frac{A\epsilon_0\epsilon_r}{d}[/tex], but I also know that the grounded "plate" on top throws this off... I'm just not sure how
 

1. What are electrostatic clamps using dielectrics?

Electrostatic clamps using dielectrics are devices that use the properties of electricity and insulating materials to hold objects in place without the use of physical contact or mechanical force. They work by creating an electrostatic charge on the surface of the dielectric material, which attracts and holds the object in place.

2. How do electrostatic clamps using dielectrics work?

These clamps work by applying a high voltage charge to the dielectric material, which creates a strong electrostatic force. This force attracts and holds the object in place, without the need for any physical contact or mechanical force.

3. What are the advantages of using electrostatic clamps with dielectrics?

One of the main advantages of using electrostatic clamps with dielectrics is that they can securely hold objects in place without causing any damage or leaving any marks on the surface. They also have a very high holding force, can work with a wide range of materials, and are easy to use and maintain.

4. What types of materials can be held with electrostatic clamps using dielectrics?

Electrostatic clamps with dielectrics can hold a variety of materials, including but not limited to glass, plastics, metals, and ceramics. They are also effective in holding delicate or irregularly shaped objects, making them useful in many different industries such as electronics, manufacturing, and medical fields.

5. Are there any safety concerns when using electrostatic clamps with dielectrics?

While electrostatic clamps with dielectrics are generally safe to use, it is important to follow proper safety precautions when operating them. This includes wearing appropriate protective gear, such as gloves and goggles, and ensuring that the clamps are used in a controlled environment to prevent any potential hazards.

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