Fins Inside or Outside the Pipe for Optimal Heat Transfer?

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Installing fins outside the pipe is generally more effective for optimizing heat transfer, as it reduces the thermal resistivity between the pipe and the atmosphere. The higher relative speed of hot air inside the tube enhances heat transfer, but the crucial factor lies in minimizing resistance at the pipe's surface exposed to the environment. Additionally, practical considerations such as cleaning and manufacturing challenges make external fins more advantageous. Factors like temperature differences and forced convection also play a significant role in the overall heat transfer efficiency. Ultimately, external fins are preferred for better performance and practicality.
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If hot air passing through a tube which is exposed to the atmospheric temperature is to be cooled at a certain temperature, fins are installed to increase the heat transfer from the hot air, which one is better design? to install the fins inside the pipe or outside the pipe ? and why?
 
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The total thermal resisitivity is the sum of all single resisitivities in series. If one resisitivity is much higher than all the others it becomes the crucial one and a decrease of the other resistivities has almost no improving effect. Based on your problem, I'd say the thermal resistivity between the hot air and the inside of the tube is lower as their is there is higher relative speed due to the forced circulation (higher Re → higher Nu → higher heat transfer coefficient). So the decisive thermal resisitivity can be found at the heat transfer between the pipe and the atmosphere, therefore this one should be decreased by mounting fins. Of course this is only the interpretation of your question, there are many more factors which are influencing the problem, like the temperature differences and if there is a forced convection at the outside (e.g. if the pipe is part of a vehicle which is moving relative to the air surrounding it), etc.
 
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Other considerations are cleaning, and cost/difficulty of manufacture. Imagine trying to clean the inside of a pipe containing fins. Imagine trying to weld fins on the inside of a pipe.

Chet
 
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