How to Size Copper Contacts for 1200 Amps?

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When designing a grounding assembly for a high voltage switch that requires contacts to handle 1200 amps, it's crucial to consider the size and surface area of the U-shaped contacts. Increasing the surface area can help reduce heat generation at the connection point. Proper sizing is essential to ensure reliable performance under high current conditions. Seeking references or expert advice, such as from experienced members in the field, can provide valuable insights. Effective contact design is key to maintaining safety and efficiency in high-power applications.
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I am in the process of designing a grounding assembly for a high voltage switch and need to determine what contacts will handle 1200amps. The contacts are U-shaped and a flat copper conductor bar rotates into the U-shaped contact to make the connection. Can anyone point me to a reference or give me info on sizing the contacts? To decrease the amount of heat at the connection do I need more surface area?
 
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CruiserFJ62 said:
I am in the process of designing a grounding assembly for a high voltage switch and need to determine what contacts will handle 1200amps. The contacts are U-shaped and a flat copper conductor bar rotates into the U-shaped contact to make the connection. Can anyone point me to a reference or give me info on sizing the contacts? To decrease the amount of heat at the connection do I need more surface area?

You might send a PM to m.s.j -- he seems to be pretty experienced in high-power stuff like that:

https://www.physicsforums.com/member.php?u=84682

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