MJRacer said:
I am not impressed with CNIC's sourcing practices. Reading some of the linked reports, there are multiple unsourced references. The
http://cnic.jp/english/newsletter/pdffiles/nit103.pdf publication which reports on the Mihama pipe rupture as mentioned above is one example.
This is true. But as nuclear society is closed society, investigators like CNIC need help from inside informers.
So it is often not possible to reveal the source to protect the leakers of nuclear secrets.
MJRacer said:
I have tried to source the diagram of the pipe thinning and I believe that I have found what may be the original source document from which this image was created. Please see http://www.atomdb.jnes.go.jp/content/000025568.pdf , page 66. It looks like the image in the CNIC document of the cross-section of piping may have been created by combining 2 or more of the images on that page. Lack of sourcing lowers credibility, IMHO. In this case, though, I may have found the source.
Thank you very much for your effort. This is a very long document with much meaningless "information" for the public. Very interesting, see below.
However, it is probably
not the source for the CNIC information.
The picture in the CNIC newsletter seems to be high-resolution, very exact and professionally annotated, probably photographed from an internal (non-public) report.
The scan on the document you found in contrast very coarse-grained and incomplete, to be of limited use of the public.
And, the diagrams on the public document are way less illustrative than the drawing intended only for "nuclear insiders".
However, the really important parts of the document are revealing. See Chapter 4:
4. Investigation of pipe wall thickness control
[...]
(2) Validity of PWR Management Guidelines
For the PWR Management Guidelines, more than 10 years have passed since the
establishment, and a lot of thinning data has been obtained. Nevertheless, no review has
been done based on the latest data.
[...]
This time, actual values of the thinning rate based on
the data obtained by the inspections so far, described later, at nuclear power plants
throughout the country were analyzed, and it was found that these values are less than the
initially set value of thinning rate prescribed in the PWR Management Guidelines except
for only a few of them. Therefore, the initially set value of thinning rate prescribed in
the Guidelines can be assessed to be valid in principle.
Selection of sampling points
For the portions showing no tendency of thinning, the PWR Management Guidelines
stipulate inspection of those portions at a rate of about 25% every 10 years
It is very interesting to read this.
Such a long document just to hide the fact that profits go before safety.
We now know that a big part of our NPPs
never gets examined.
This regards a big part of the primary circuit.
There just tests of other locations are being interpolated, and if this interpolation is satisfiable, then "tests" are passed without actually testing the tubing in question, or even knowing its state.
The nuclear industry and "regulation" says: Because our method of "testing" is valid
in principle, we are correct and no changes are necessary.
We Krauts have a proverb: "Die Ausnahme bestätigt die Regel." (The exception confirms the rule.)
So you basically cannot be sure if you only interpolate instead of actually looking/measuring what's there.
You always have to expect that possibly something unusual/irregular could happen. You cannot conclude that nothing is wrong without actually checking, just because the probability that something is wrong is only 1%.Just another example: Davis-Besse RPV "passed" so-called "tests" over years while actually almost breached, etched through. leaving only the thin stainless steel layer as protection from an uncontrollable accident.
Remember, the problem was discovered only by somebody who was so bright not to regard the massive stains of leaking boric acid as "unimportant", as his colleagues did for years.
(See http://iweb.tms.org/NM/environdegXII/0855.pdf" for many illustrative photos)
And with this "regulation" the nuclear industry does not even need to lie: "We did all checks necessary by regulations" when in fact checking almost nothing of real safety relevancy.
MJRacer said:
Pipelines are specifically designed to be pigged. I am not sure that Nuclear Power Plants, however, are so designed (I don't think smart pigs were in existence when some of these plants were built).
MJRacer said:
In principle, pigging using smart pigs permits 100% inspection of the full length of piping, especially critical piping that may not be easily accessible. Obviously, implementing a pigging program in a plant that was not designed for it would present a number of challenges. Among them would be I would think radiation hardening (smart pigs are electronic devices), launching/retrieval issues, fittings that might prevent passage of the pigs and so forth. Does anyone know if this has been tried in practice?
Nuclear plants are not designed for pigging.
In fact, pigging is used there only as the very last resort, if there is nothing to be lost anyway.
Several reasons:
Pigs are difficult to use around corners because you have to open the tubing if the pig gets stuck.
However, tubing in NPPs has many turns, making pigging extremely risky.
One stuck pig = massive, expensive repair work creating lot of outage time.
And, tubing diameters are not continuous. You have ups, downs, turns, orifices, varying diameters, etc. Many opportunities for problems with pigs.
Usually tube checking is done with ultrasonic or X-raying at a few points, at least in Germany.
And, please don't forget the tendency in the nuclear industry to just protocol some random "acceptable" values if the real measurement results do not satisfy!
(I have this information from a newspaper interview with a nuclear engineer; the reporter asked the engineer why there were not used pigs to examine tubing. It was after some aging German reactor had to be shut down because deep cracks were accidentally detected in primary circuit feedwater lines. This was before the Internet age, so it may be difficult to find the source. Maybe Astronuc or Nuceng can confirm the information.)Edit:
P.S.: After I wrote this, I remembered that I really never understood by what means people at http://en.wikipedia.org/wiki/Enrico_Fermi_Nuclear_Generating_Station" found out that there was a piece of Zirconium cladding at the bottom of the reactor, blocking coolant circulating and causing partial meltdown.
Sodium is opaque and the "part" officially being the cause of the accident was at the bottom of the reactor vessel, below the molten core.
So, I ask myself, how did they find this out?