Measuring eccentricity of the ends of a shaft

AI Thread Summary
Daniel, a mechanical engineer, seeks advice on accurately measuring the eccentricity of steel shafts that are 1500mm long and 40mm in diameter, with a tolerance of 0.02mm at the ends. He explains that the shafts are machined in two operations, complicating the achievement of the required precision. Forum members suggest using precision v-blocks and a dial or digital indicator with a resolution ten times greater than the required tolerance for accurate measurement. They confirm that the measurement involves ensuring the ends of the shafts align within the specified tolerance. The discussion emphasizes the importance of proper support during measurement to achieve accurate results.
bamek
Messages
2
Reaction score
0
Hi!
My name is Daniel and I'm new to this forum.

I work as a mechanical engineer at a machining workshop in Norway. We are currently producing some steel shafts that require a high level of accuracy.

The shafts are about 1500mm long, and has a diameter of 40mm h6 (+0,000mm, -0,011mm) all over. The ends of the shaft are required to be eccentric within 0,02mm (I don't know if this is the right way to explain it, but I hope you understand.)

Because of the length and the difficult tolerance of the diameter, the shaft has to be machined in two operations, and this makes the eccentricity hard to achieve, but I believe that I have found a way to machine the part within all given tolerances.

My question is, does anybody have an idea how I can measure the eccentricity of the ends accurately?

Best regards
Daniel
 
Engineering news on Phys.org
Precision v-blocks and a dial/digital indicator of sufficient resolution -- generally 10 times the required precision. (E.g., For a required 0.02mm, an indicator of 0.002mm resolution.)
 
Welcome to the forum Daniel.

Just to check my understanding here... By eccentricity do you mean that the ends of the bars have to be on the same centreline to within a total of 0.02 mm?

If so, the V blocks and indicator might work but you will need to support one half of the shaft while measuring the end of the other.
 
Posted June 2024 - 15 years after starting this class. I have learned a whole lot. To get to the short course on making your stock car, late model, hobby stock E-mod handle, look at the index below. Read all posts on Roll Center, Jacking effect and Why does car drive straight to the wall when I gas it? Also read You really have two race cars. This will cover 90% of problems you have. Simply put, the car pushes going in and is loose coming out. You do not have enuff downforce on the right...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...
I'm trying to decide what size and type of galvanized steel I need for 2 cantilever extensions. The cantilever is 5 ft. The space between the two cantilever arms is a 17 ft Gap the center 7 ft of the 17 ft Gap we'll need to Bear approximately 17,000 lb spread evenly from the front of the cantilever to the back of the cantilever over 5 ft. I will put support beams across these cantilever arms to support the load evenly

Similar threads

Replies
5
Views
5K
Replies
5
Views
3K
Replies
5
Views
3K
Replies
15
Views
3K
Replies
7
Views
3K
Replies
8
Views
2K
Back
Top