Questions regarding Tensile Testing of metal

AI Thread Summary
In tensile testing of metals, the load is applied through a hydraulic mechanism that increases force on the specimen at a specific rate. After reaching the ultimate tensile strength, the specimen begins to neck, causing a decrease in the load readout even though the load is still being applied. This phenomenon occurs because the specimen's cross-sectional area reduces, affecting the stress measurement. The confusion arises from the difference between engineering stress and true stress, where true stress accounts for changes in area during deformation. Understanding these concepts clarifies the relationship between load, stress, and specimen behavior during testing.
silent_hunter
Messages
13
Reaction score
0
Can anyone explain me how the load is applied to a metal specimen during tensile test?
I am confused because I read in my textbook that after the ultimate stress is achieved and if the load is continued, then the metal specimen fails. But from the stress-strain diagram, we can see that the stress is decreased (the y axis) after ultimate tensile strength. Why is it decreased if we maintain the same stress?
To be clear my question is that is the load applied in Universal Testing Machine is constant or not? I mean is the load uniform over time?
thanks in advance.
 
Engineering news on Phys.org
I am confused because I read in my textbook that after the ultimate stress is achieved and if the load is continued, then the metal specimen fails. But from the stress-strain diagram, we can see that the stress is decreased (the y axis) after ultimate tensile strength. Why is it decreased if we maintain the same stress?

Well you certainly are confused because you have said to opposite things as highlighted above.

No matter it is an easy thing to understand.

No machine is designed to apply a stress. It is designed to apply a load (force), usually by a hydraulic mechanism.

This load is shown on a dial or electronic readout. The readout may be calibrated in stress units but that then leads to only being true for a particular size of specimen so force units are more usual.

The hydraulic pump increases the force on the specimen from zero at a specific rate of increase, by pulling on the ends on the specimen.

At this happens the specimen stretches longitudinally in the direction of the load
and also becomes thinner in cross section (have you heard of poisson?).

Eventually we find that the stretching of the specimen continues but our force increase mechanism can no longer increase the force - in fact the load dial drops back a bit.
We have just past the ultimate stength.

At this time the specimen will have developed a very pronounced 'neck' which is a thinning of the cross section. Continued pulling will cause the specimen to break at this neck.

If you measure the cross sectional area of the neck and divide the failure load by this area you will find that the stress did not fall after all.

You should look up or ask your tutor about the difference between 'engineering stress' and 'true stress'.
 
Now it's clear. Thank you very much.
 
Posted June 2024 - 15 years after starting this class. I have learned a whole lot. To get to the short course on making your stock car, late model, hobby stock E-mod handle, look at the index below. Read all posts on Roll Center, Jacking effect and Why does car drive straight to the wall when I gas it? Also read You really have two race cars. This will cover 90% of problems you have. Simply put, the car pushes going in and is loose coming out. You do not have enuff downforce on the right...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...
I'm trying to decide what size and type of galvanized steel I need for 2 cantilever extensions. The cantilever is 5 ft. The space between the two cantilever arms is a 17 ft Gap the center 7 ft of the 17 ft Gap we'll need to Bear approximately 17,000 lb spread evenly from the front of the cantilever to the back of the cantilever over 5 ft. I will put support beams across these cantilever arms to support the load evenly
Back
Top