Searching for Thermally Conductive Fabric / Film

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SUMMARY

The discussion focuses on the search for thermally conductive fabrics or films that can withstand temperatures up to 500°F and possess good thermal conductivity through their thickness. Key suggestions include using Kapton sheets for their high dielectric strength and temperature resistance, although they are not optimal thermal conductors. Fiberglass cloth is also mentioned as a potential option. The challenge lies in balancing high thermal conductivity with electrical insulation requirements.

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  • Understanding of thermal conductivity and its measurement
  • Knowledge of materials suitable for high-temperature applications
  • Familiarity with electrical insulation properties of materials
  • Basic knowledge of fabric and film manufacturing processes
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  • Research the thermal conductivity properties of Kapton polyimide films
  • Investigate the thermal and electrical properties of fiberglass cloth
  • Explore alternative materials for high-temperature applications
  • Learn about the manufacturing processes for thermally conductive fabrics
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Engineers, material scientists, and product developers seeking solutions for high-temperature applications requiring thermal conductivity and electrical insulation.

normynormand
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I'm looking for a fabric or film with thicknesses maybe in the range of 1-10 mil that can withstand a high temperature (ideally up to 450 - 500 F) and has good thermal conductivity characteristics through the thickness of the material.
 
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I don't think we have enough information to provide a recommendation yet. Some of my thoughts:
  • What are you trying to achieve?
  • What is "good" thermal conductivity to you?
  • Are there other requirements like electrical insulation?
 
I am using the fabric to wrap around and secure two pieces of filament to be fused together. Heat will be transferred from a heating element wire through the fabric in order to melt the filament. Ideally the thermal conductivity in the "z" direction (through the thickness of the fabric) would approach that of more thermally conductive metals such as aluminum, however I am just looking for "as good as I can get" from a fabric/film with a maximum functional temperature in the range that I specified. And yes, electrical insulation will be a necessity. Thanks for the reminder!
 
It's kind of a tough set of requirements, finding something with high thermal conductivity while being electrically insulating. You might consider a thin layer of Kapton sheet, which has high dielectric strength and relatively high working temperature range. While it isn't a great thermal conductor, that might not matter very much if the layer is very thin.

http://www.dupont.com/products-and-...mide-films/brands/kapton-polyimide-film.html/
 
Thanks Tom. This is an old thread and so I’m going to close it now to avoid spam posts like what recently happened here.
 

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