What is the Required Torque for Moving a 20 kg Weight with a 10 cm Crank?

In summary, the conversation discusses using an electric motor with 6nm of torque and 50 rpm to move a 20 kg weight up and down 20 cm in one second. The speaker is unsure if the motor will have enough power to do so and asks about the effects of torque when applied to a lever. The response explains that a longer lever will amplify the force applied, while a shorter lever will decrease it. It suggests using a counterweight or doing calculations to determine the best solution. The conversation also clarifies the meaning of 6nm of torque, which is the amount of force that would be applied if a 1 meter lever was attached to the shaft.
  • #1
Ripcrow
56
5
TL;DR Summary
I have an electric motor that produces 6 nm (4.4ftlb) of torque and rotates at 50 rpm through gearing. I have a weight I need to move. It’s a 20 kg weight that needs move up and down 20 cm with one second to move down and one second to go back up.
Summary: I have an electric motor that produces 6 nm (4.4ftlb) of torque and rotates at 50 rpm through gearing. I have a weight I need to move. It’s a 20 kg weight that needs move up and down 20 cm with one second to move down and one second to go back up.

The electric motor rotates at 50 rpm and has a torque output of 6nm. I need to attach a crank to the output shaft to create 20 cm of movement. My problem is will this motor be enough to produce the required power at the end of the crank. Online calculators say I need 2 nm to move this 20 kg weight with an acceleration of .2 m/s/s. I understand how applying torque to a shaft makes its rotate but I’m a bit confused as to how torque acts when it is the shaft applying torque to a lever. Is torque increased or decreased. If I attach a 10 centimetre crank will the available torque be increased or decreased.
 
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  • #2
Ripcrow said:
Is torque increased or decreased

It stays the same.

What you should worry about is the force needed to lift the weight over 20 cm in 1 s:
##{1\over 2} ({F\over m} - g) t^2 = 0.2 ## m ## \Rightarrow F = 208 ## Newton at least. With a 10 cm crank you can generate a maximum lifting force of ##6/0.1 = 60 ## Newton.
Not enough by a long shot.

[edit] You might consider using a counterweight
[edit] The calculation is approximate - you'll need more because you also need time for braking
 
Last edited:
  • #3
The online Calculator I used only said I needed 2 Newton to achieve the acceleration of .2 m/s/s but I’m guessing it didn’t account for a vertical lift. A counter weight could work. Also I still confused as to the output. In the above answer it’s quoted that a 6 Newton metre output is equal to 60 Newton with a 10 centimetres crank. I thought the 6 Newton metre quoted by the manufacturer meant that if a 1 metre lever was attached to the shaft a force of 6 Newton’s was available at the end of the metre long lever. Also the answer states that torque stays the same but it’s increased 10 times. What exactly does 6 Newton metre mean.
 
  • #4
Ripcrow said:
The online Calculator I used only said I needed 2 Newton to achieve the acceleration of .2 m/s/s but I’m guessing it didn’t account for a vertical lift. A counter weight could work. Also I still confused as to the output. In the above answer it’s quoted that a 6 Newton metre output is equal to 60 Newton with a 10 centimetres crank. I thought the 6 Newton metre quoted by the manufacturer meant that if a 1 metre lever was attached to the shaft a force of 6 Newton’s was available at the end of the metre long lever. Also the answer states that torque stays the same but it’s increased 10 times. What exactly does 6 Newton metre mean.

That is correct. So the lever is 0.1 m and the torque M can be expressed as M = F*r (so F= M/r), where r is the length of the lever. As such, the force at the end of the 10 cm lever is 60 N, as BvU explained.

Let's say you were to fasten a bolt. Then a spanner with a longer lever would make it easier to do so because the lever "amplifies" the force you apply as it results in applied torque to overcome the resistance that keeps the bolt from rotating. Let's say the resistance that needs to be overcome is 6 Nm, then a spanner with a length of 1 meter would require you to apply more than 6 N to the spanner and if it would have a length of 10 meter it would only require more than 0.6 N.

Because in this case the torque originates in the motor, which in the above example would be in the bolt's location, it would work the other way around. So if the motor would generate a torque of 6 Nm it would result in a force of 6 N on the end of a 1 meter lever and in a force of only 0.6 N on the end of a 10 meter lever. In case the lever would be only 0.1 meter, than it would result in 60 N on the end of the lever.
Hope this makes it a bit more clear to you!
 
  • #5
Ripcrow said:
the answer states
So, is this homework ?
Ripcrow said:
A counter weight could work
Or an actual design ?
With a counterweight you would have to accelerate/decelerate twice the mass, but you still have plenty torque to do it. Can you do the calculations with what you now know ?
 
  • #6
It’s a build. I have a motor and mount driving a saw cutting boards. The saw has to cut through 20 centimetres of board in about 1 second and return to its home position in another 1 second so one revolution per cut with a 10 centimetre crank. I realize the 50 rev per minute motor will not achieve this but it’s close enough. The problem I have is power to drive the saw. I have limited options as it’s a mobile plant so I’m looking at a 5 hp petrol motor with manufacturer spec weight of 16.5 kg plus mount and others such as bearings and worked on a total of 20 kg to move. The other option is a 12 volt electric which is a much lighter option and about 1/5 of the H.P ( the electric is about 1.2 hp ) so speed of cut will be slower. The saw is expected to move up and down within 2 seconds and do this every 5 seconds all day long
 

What is output torque?

Output torque is a measure of the rotational force or moment produced by a machine or device. It is typically measured in units of Newton-meters (Nm) or foot-pounds (ft-lb) and is an important parameter in understanding the performance of mechanical systems.

How is output torque calculated?

Output torque is calculated by multiplying the force applied to a lever arm by the length of the lever arm. This can be represented by the equation T = F x r, where T is torque, F is force, and r is the distance from the pivot point to the point where the force is applied.

What factors affect output torque?

The output torque of a system can be affected by a variety of factors, including the amount of force applied, the length of the lever arm, the angle at which the force is applied, and the friction or resistance within the system. Additionally, the design and materials of the machine or device can also impact the output torque.

How does output torque relate to power?

Output torque and power are closely related, as they both measure the ability of a system to do work. Power is the rate at which work is done, and it is calculated by multiplying the output torque by the rotational speed of the system. Therefore, a higher output torque can result in a higher power output.

Why is understanding output torque important?

Understanding output torque is important for engineers, designers, and technicians who work with mechanical systems. It allows them to accurately predict the performance of a system, troubleshoot issues, and make improvements to optimize efficiency and functionality. Additionally, knowledge of output torque is essential for safety considerations, as it helps to determine the maximum load a system can handle without failure.

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