Will Condensation Form on My Roof's Steel Structure?

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SUMMARY

Condensation can form on a steel structure within a roofing system that includes glass reinforced fibre cement panels, thermal insulation, an air gap, and additional insulation. To determine the potential for condensation, one must calculate the surface temperature of the steel structure using the equation t(i) - t(s) = {t(i)-t(o)}/{R(is) + R(os)} x R(is). This requires knowledge of the inside and outside temperatures, as well as the thermal resistances of the materials involved. The air gap's temperature, influenced by external conditions, complicates this calculation, necessitating a steady-state heat flow analysis to ascertain temperature drops across the layers.

PREREQUISITES
  • Understanding of thermal insulation properties and materials
  • Knowledge of heat transfer principles, specifically steady-state heat flow
  • Familiarity with psychrometric charts for dew point calculations
  • Ability to apply thermal resistance calculations (R-values) in building physics
NEXT STEPS
  • Research methods for calculating heat flow rates in multi-layer roofing systems
  • Learn how to use psychrometric charts to determine dew points and humidity levels
  • Explore advanced thermal modeling software for building envelope analysis
  • Investigate the impact of external temperature variations on air gap conditions
USEFUL FOR

Architects, building engineers, roofing contractors, and anyone involved in the design and analysis of roofing systems and thermal performance.

cyn1117
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Hi ! I need to know whether condensation could appear within this roofing structure.

The top layer (exposed to outside weather, hot and humid) is composed of (1) Glass reinforced fibre cement panels, underneath it is a layer of (2) thermal insulation, (3) an air gap, (4) steel structure, (5) another insulating layer. The inside air is air-conditioned.

I am trying to find out whether condensation would occur within the air gap and condense on the steel structure??

I look up online and found,

t(i) - t(s) = {t(i)-t(o)}/{R(is) + R(os)} x R(is)

to calculate surface temperature, then obtain dew point from psychrometric chart...however, how do I calculate the surface temperature at the steel structure when I don't know the temperature of the air gap (since it is affected by outside hot temperature too)

Also, should I be using another approach which I found, by calculating vapour pressure drop, then calculate surface temperatures etc...but then again, I don't know the temperature of the air gap...?

Pls help! Thanks in advance!:
 

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cyn1117 said:
how do I calculate the surface temperature at the steel structure when I don't know the temperature of the air gap
Assume steady state heat flow. Given the inside and outside temperatures and all the gaps and conduction coefficients, you can calculate the heat flow rate. Then you can find each of the individual temperature drops.
 

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