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1 March report
http://www.tepco.co.jp/cc/press/betu12_j/images/120302a.pdf attachments 7-1 and 7-2 p. 40/91-41/91 :
Attachment 7-1 Jet pump instrumentation work: implementation plan and problems (work preparation)
1. Work flow
①decontamination⇒②bring machinery and materials, prepare the area (temporary lighting, etc.)⇒③remove obstacles ⇒④installation of working floor (temporary scaffolding)⇒⑤bring in and install shielding material (in the vicinity of the penetration)⇒⑥final clean up
2. Problems (constraints as regards application methods and feasibility) and solutions
①decontamination
Constraints as regards application methods and feasibility
* radiation decrease obtained from decontamination
* radiations in penetration parts are unknown
* decontamination domain/method are undecided
* If the PCV outer wall is to be decontaminated, the installation of a working floor is necessary
Solutions
* radiation measurements. perform assessment before starting the work.
* perform radiation measurements in penetration parts
* study decontamination domain/method. Develop equipments.
* before starting work, perform onsite inspection for the installation of working floor
②bring machinery and materials, prepare the area (temporary lighting, etc.)
Constraints as regards application methods and feasibility
* need of detailed estimate of quantities of each material and machinery needed for the work
* need to study methods to lift machinery and materials up to the penetration level.
* ensure that obstacles are absent on the transportation route
Solutions
* detailed listing and study of quantities of each material and machinery needed for the work
* perform onsite survey
* perform onsite survey as regards transportation route. Also, adjust interferences with the working spaces of other works
③remove obstacles
Constraints as regards application methods and feasibility
* the presence of obstacles, interfering objects is unknown
Solutions
* perform onsite survey
④installation of working floor (temporary scaffolding)
Constraints as regards application methods and feasibility
* need to study if we decide to use a scaffolding or a lifter
* the working floor must secure a 2 m x 2 m area
Solutions
* study after performing onsite survey
* perform onsite survey and check the presence of obstacles.
⑤bring in and install shielding material (in the vicinity of the penetration)
Constraints as regards application methods and feasibility
* in function of the radiation around the penetration, shield installation can be necessary
* we plan to perform the time consuming thermometer insertion work in a shielded area installed on the floor level
Solutions
* planning of shielding after onsite survey and radiation measurements
* onsite survey of the floor. Study of the shield's location and shape.
⑥final clean up
Constraints as regards application methods and feasibility
* the piping work and the insertion work's clean-up materials and machinery, and the final situation are unknown
Solutions
* list up the the piping work and the insertion work's clean-up materials and machinery and check the final situation
Attachment 7-2 Jet pump instrumentation work: implementation plan and problems (piping work)
1. Work flow
①check onsite working area (presence or absence of obstacles, etc.)⇒②preparation work (temporary electric power source, covering, etc.)⇒③fill water into the pipe (near the PCV penetration)(fill water from the instrumentation line, etc.)⇒④install the tool needed for pipe freezing and fill dry ice (or liquid nitrogen) into the tool⇒⑤check that the pipe is frozen⇒⑥install pipe cutting tool(omitted if cutting by hand is possible)⇒⑦pipe cutting⇒⑧globe valve body removal {case of alternative plan}⇒⑨machining of groove⇒⑩pipe welding (to attach stop valve)⇒⑪additional piping installation and pipe binding
2. Problems (constraints as regards application methods and feasibility) and solutions
Common problems and solutions for ③⇒④⇒⑤⇒⑥⇒⑦⇒⑧⇒⑨⇒⑩⇒⑪
[Problems of the pipe freezing and cutting method]
Method by filling water between the stop valve and the PCV penetration end plate, freezing the pipe to obstruct it, and cutting the pipe right before the valve.
1) Since the distance between the PCV penetration end plate and the stop valve is short (expected to be 300 mm or less), it is thought that stoppage by freezing the pipe is difficult.
2) As mentioned above, it is thought that creating enough space to cut the pipe between the PCV penetration end plate and the pipe [?] is difficult.
3) Even if stoppage by freezing is achieved, the frozen plug is formed in the short space of the straight part of the pipe, and there is a risk that the frozen plug gets removed. (in the normal pipe freezing method, the ice plug is formed in a discontinuous part such as an elbow, so that it does not get removed)
4) When freezing is performed, it is necessary to build a temporary box where dry ice, alcohol, etc. is injected, but as this interferes with other instrumentation lines, it is thought that such a construction is difficult.
5) It is necessary to secure a method to confirm freezing.
6) It is necessary to maintain freezing under high radiations.
[Solutions to the problems of the pipe freezing and cutting method]
1), 3), 5) The freezing method is confirmed by a mock-up test.
2) As mentioned below, an alternative plan is studied where the pipe is cut downstream the valve
4) Study of the pipe freezing tool where dry ice or alcohol is injected
6) Study of a method to maintain freezing and to survey freezing during the work. Study of freezing substance replenishment method.
[Problems of the alternative method]
Method: the frozen area is extended to the valve entrance, and the pipe is cut downstream the valve. After cutting downstream the valve, a tool is inserted through the cut opening. Then the valve body, etc. is removed as it would be an obstacle when the thermometer is inserted.
1) It is necessary to study and develop a valve body removal device.
[Solutions to the problems of the alternative method]
1) The valve body removal tool is checked with a mock-up test.
[Other problems]
1) The working location is in high elevation (about 5 m) and high radiation. If the radiation is not lowered, the workers can merely go to the working location and cannot work. Also, remote surveillance, remote controlled operations and shielding, etc. must be studied.
2) In order to measure the dimensions regarding the distance between the PCV penetration end plate and the stop valve, an onsite check must be done.
3) As the working location is a narrow space, it is possible that obstacles interfere.
4) As it is necessary to fill water into the pipe before freezing, it is necessary to study the water filling method and the way to confirm water seal.
5) As the working environment is with high radiations, as an access to an elevated place must be provided, and as the method is not certain, it is not possible to estimate how many workers are needed.
[Solutions to the other problems]
1) before the work in the high radiation area, workers perform training drills, and the work must be done after the working efficiency has been improved.
2) before the work, an onsite survey is performed to measure the dimensions.
3) before the work, an onsite survey is performed to check the presence of obstacles, and countermeasures are studied.
4) the water filling method is studied after inspecting the injection line for example on the side of the instrumentation rack
5) after performing mock-up tests and taking the final decision about the working method, an evaluation of which workers are needed is performed.