Calculation to determine PCB thickness

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Discussion Overview

The discussion revolves around the concerns regarding the thickness of printed circuit boards (PCBs) in relation to their ability to withstand stress, strain, and vibration. Participants explore potential methods for calculating the impact of vibration on PCB integrity and possible solutions to enhance their strength.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Seth expresses concern about the PCB thickness and its susceptibility to cracking and warping under stress and strain, seeking a formula for calculating vibration effects.
  • One participant suggests that PCBs are not typically designed as structural components and doubts the existence of a universal formula applicable to all situations.
  • Another participant recommends using epoxy resin to enhance the mechanical strength of weak PCBs, highlighting its insulating and thermal properties.
  • It is proposed that instead of reinforcing the PCB, addressing the source of vibration through isolation methods may be more effective, particularly in avoiding resonant frequencies that could lead to failure.
  • A reference to resonant frequency of plates is provided as a starting point for understanding vibration effects.

Areas of Agreement / Disagreement

Participants generally agree that PCBs should not be relied upon for structural support and that addressing vibration may be a preferable approach. However, there is no consensus on a specific formula for calculating vibration effects or the best method for enhancing PCB strength.

Contextual Notes

The discussion lacks specific details about the type of PCB, the nature of the stresses involved, and the exact conditions under which the calculations would be applied. There are also unresolved assumptions regarding the effectiveness of proposed solutions.

Seth.T
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Hi,

In my design there are PCB boards. But i am worried the thickness of PCB will not be strong enough to withstand cracking and warp-age when under stress and strain.

Is there any formula i can use to calculate vibration on the PCB so i can increase thickness via mechanical ribs?


Please advise.:smile:
Seth
 
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Hi Seth. Printed Circuit Boards (I suppose) are not structural members of usual build-ups, they are not usually designed to hold more than their own weight and as they vary a lot I doubt you will find a formula that works for your given details. More please.

For making weak flimsy PCBs stronger you can submerge it in epoxy resin (preferably a PCB certified one). Epoxy is a nice material with great mechanical properties a nice insulator and if chosen right a great thermal sink.
 
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As Lok said you probably shouldn't rely on the PCBs for structure. If there is vibration in the system, you might consider addressing the vibration rather than trying to strengthen the PCB. You could look at isolating the PCB through dampers or other methods.

Vibration of a part isn't necessarily bad, unless its at a resonant harmonic. Then things can break. Try looking into resonant frequency of a plate to get you started. Here's a brief intro for you: http://www.phy.davidson.edu/stuhome/derekk/resonance/pages/plates.htm
 
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Good suggestions from you both, Lok and wingman,
I will look them up.

Thanks
 

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