How to decide which component is best in terms of stress and deformation?

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Discussion Overview

The discussion revolves around determining the optimal characteristics of a component in terms of stress, strain, and deformation. Participants explore how changes in design affect these parameters and how to evaluate which model is superior based on analysis conducted using CAD and FEA tools like ANSYS.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants question whether low stress or high stress, less strain or large strain, and less deformation or large deformation are preferable for a given component.
  • One participant emphasizes the need for more information about the component's design, material properties, and application context to provide a meaningful answer.
  • Another participant suggests that trade-offs may exist between design stresses and other benefits, indicating that experienced engineers should make such decisions based on a comprehensive understanding of the situation.
  • A participant raises the question of what defines "best" in the context of component performance.
  • It is proposed that establishing specific requirements for the component is essential before evaluating materials and designs, with factors such as working temperature, loads, movement, creep, density, weight restrictions, and cost being relevant considerations.

Areas of Agreement / Disagreement

Participants do not reach a consensus on what constitutes the "best" model or component characteristics. Multiple competing views remain regarding the evaluation criteria and the importance of context in making such decisions.

Contextual Notes

Limitations include the lack of detailed information about the component's design and application, which affects the ability to draw conclusions about stress, strain, and deformation preferences.

SHAHBAZ
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Summary: In terms of stress, strain & deformation, what is better for a given component. 1) low stress or high stress 2) less strain or large strain 3) less deformation or large deformation?
Some dimensional changes were made in an existing component to study how these changes effect the component. Then CAD models of existing and modified component were made and analysed in ANSYS. Stress, strain & deformation values for both the models were found from analysis. How should I decide which model is better?

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SHAHBAZ said:
Summary: In terms of stress, strain & deformation, what is better for a given component. 1) low stress or high stress 2) less strain or large strain 3) less deformation or large deformation?
Some dimensional changes were made in an existing component to study how these changes effect the component. Then CAD models of existing and modified component were made and analysed in ANSYS. Stress, strain & deformation values for both the models were found from analysis. How should I decide which model is better?
well which case do you think would be better. And why do you say that?
 
You have not given enough information regarding the overall component's design, material properties, observed stress values, its application and the reason for the design change for any answer to be given to your question.

Sometimes, if there is no safety or operational risk created, there are tradeoffs between design stresses vs other benefits resulting from a design revision; but, this decision should only be made by an experienced engineer based on a detailed understanding of the subject at hand. An accurate application of FEA results requires both engineering knowledge and background knowledge of how to evaluate and verify FEA analysis results.
 
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What defines "best"?
 
Firstly, I'd say you would have to specify the requirements that the component needs to meet, once this is established you could use young's modules to eliminate materials that do not met requirements.

As with Cad models depending on software, I use solidworks, you can test the materials and compare to see if they meet requirements.

But for any of them to work and for you to make the decision firstly you need to set the components requirement, and there's a few to consider, working temperature, loads, movement, creep, density, weight restriction, cost just to name a few.
 
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