would there be possible failure modes, with perhaps some unintended electrical interconnection within such a junction box, that could concertedly send the readings of some sensors downscale and others upscale?
Yes, moisture can do that.
The thermocouple effect produces tens of microvolts per degree so you translate signals of a few DC millivolts into temperature.
Should the wires get wetted by water that's conductive it makes a battery via galvanic cell action - different metals in presence of an electrolyte.
One of the metals would be one of the theromocouple wires and the other metal might be the other thermocouple wire or it might be nearby metal like the inside of conduit or junction box.
Galvanic cells make tens if not hundreds of millivolts , hundreds of times more than the meager millivolts you get from thermocouple effect.
So the temperature signal gets drowned out. :(
and can give you either polarity depending on the chemistry at the wet spot.
So wet thermocouples are not reliable.
what voltage would correspond to readings at about minus 130 deg C give or take some. Conspicuously many of the obviously faulty readings are in that range.
negative four to six millivolts DC.
I don't reemember which type thermocouples those were, for some reason i thought iron-constantan. Tsutsuji posted it once and i remember thinking "I'll never forget that" but i have.
Anyhow Omega teaches most engineers about thermocouples via their excellent books.
Here's their thermocouple intro page
http://www.omega.com/techref/thermcolorcodes.html
and millivolt vs temperature tables are accessible here
http://www.omega.com/thermocouples.html
clicking iron constantan opens a pdf table
type J(iron-constantan) is -5.8++ millivolts at -130 degreesC
similarly type T (copper constantan) is -4.2++.
as you see it's low millivolts irrespective of thermocouple type.
The TEPCO technicians went to great lengths to correct readings for damaged leadwires
but only they know how much faith to put in their results.
I had some luck with damaged thermocouples that were wetted right at their sensing end
but never with ones wetted midway.
Probably those guys were better than me. Certainly i never worked under the pressure they did..
hope this helps.
old jim
PS possible reason for lots of ~-130 degrees readings
it is common practice to interpose a device called transducer that translates a peculiar signal into a standard range. That allows use of a cheaper computer front-end(ADC) and kmakes things easier for the programmers.
A common range has max to min ratio of five, like is 1 to 5 volts or 4 to 20 milliamps or 10 to 50 .
So a bunch of thermocouples might be handed to the plant computer with 1 to 5 volts representing zero to 500 degrees ( just random pick, i have no idea how GE computer is scaled) .
When power is lost to the transducers they all go to zero volts which (with linear conversion) would represent -125 degrees . Computer probably adjusts for non-linearity of thermocouple so -130 degrees is a quite possible reading for thermocouples with expected range of ~500 degrees that are reporting maximum downscale temperature.
The five to one turndown is intentional so that a failed transducer or one that's lost power drives the indication 25%
below bottom of scale.
You wouldn't want a loss of power to your instruments to put all your meters midscale - you'd want them downscale so it's obvious what happened. That's why zero center meters are rare in control boards.
Sorry for digression. But it's important to know what an instrument is
really saying . They seldom lie we just misunderstand them.