Microstepping, Gearing, and Torque

AI Thread Summary
The discussion focuses on using a 1.8 degree stepper motor, microstepping at 1/256, to achieve microradian precision for holding a crystal on a platform. A gear ratio of 125:1 is proposed to meet the microradian step requirement, with concerns about torque loss due to microstepping and gearing. The motor's holding torque is 7.5 oz-in, which should be sufficient for the project if the total weight remains under this limit. Participants suggest researching high precision motion systems and commercially available turntable stages for better solutions. The conversation emphasizes the need for accurate calculations regarding torque and gear ratios to ensure system effectiveness.
SquidPhysics
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So for my current project, I need to hold a crystal on a platform that needs to turn on the scale of microradians. I'm accomplishing this with a 1.8 degree/full step stepper motor that I'll be microstepping by 1/256 full step. To get to microradians, I'll need an additional division of steps that I'll be achieving with a gearbox. I'm fairly certain that to get 1 microradian steps, the gear ratio needs to be 125:1. The holding torque of the motor I'm considering is 7.5 oz-in with a detent torque of 0.5 oz-in. The platform and crystal weights should be less than 7.5 oz and will be further designed later. The experiment is kept at about 6E-6 torr in a vacuum chamber. To clarify, the motor only needs to make very small, very accurate movements and won't be used for full rotations. I've done more research into this than I can stand for a day so the questions I'm left with are:
1) how much driving torque am I losing to the microstepping process and the gearing?
2) Is the torque I'm left with enough to overcome the detent?
3) How do I calculate these things myself? I've not found much helpful info regarding this question.
4) Is there a better way to go about achieving these very small steps? The gear ratio is a bit troubling.
 
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The proposed system will not give you anywhere near the accuracy required .

There is a large amount of information about how high precision motion systems are designed available on the internet .

High resolution turntable stages are commercially available .

Do some research and please come back if you have specific questions .
 
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Just for info... Gearing down reduces rpm but multiplies the available torque. So a high ratio reduction gearbox can magnify the torque of a motor enormously. But see Nidum's reply.
 
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